Electrosurgical apparatus and methods for treatment and removal of tissue

• US 7,186,234 B2
• Filed: 02/05/2002
• Issued: 03/06/2007
• Est. Priority Date: 11/22/1995
• Status: Expired due to Fees

• Current Assignee: ArthroCare Corporation (Smith & Nephew PLC)
• Original Assignee: ArthroCare Corporation (Smith & Nephew PLC)
• Inventors: Woloszko, Jean, Dahla, Robert H.
• Primary Examiner(s): Sirmons; Kevin C.
• Assistant Examiner(s): Huh; Benjamin
• Application Number:
  US10/072,599
• Publication Number:
  US 20020099366A1
• Time in Patent Office: 1,855 Days
• Field of Search: 604 20- 22, 604/41, 604/43, 604/48, 604/49, 604/113, 604/114, 604/28, 606 27- 32, 606 41- 52, 606/35, 606/38, 606/39
• US Class Current: 604/22
• CPC Class Codes: A61B 18/042 using additional gas becoming plasma
• CPC Class Codes: A61B 18/148 having a short, rigid shaft for accessing the inner body transcutaneously, e.g. for neurosurgery or arthroscopy
• CPC Class Codes: A61B 18/1492 having a flexible, catheter-like structure, e.g. for heart ablation A61B18/1477 takes precedence
• CPC Class Codes: A61B 2018/00577 Ablation
• CPC Class Codes: A61B 2018/00583 Coblation, i.e. ablation using a cold plasma
• CPC Class Codes: A61B 2018/1213 creating an arc
• CPC Class Codes: A61B 2018/1437 whereby the windings of the spiral touch each other such as to create a continuous surface
• CPC Class Codes: A61B 2018/1472 for use with liquid electrolyte, e.g. virtual electrodes

Abstract

Apparatus and methods for ablating, severing, cutting, shrinking, coagulating, or otherwise modifying a target tissue to be treated. In a method for treating a target tissue, an active electrode of an electrosurgical probe is positioned in at least close proximity to the target tissue in the presence of an electrically conductive fluid. A high frequency voltage is then applied between the active electrode and a return electrode, wherein, the high frequency voltage is sufficient to volumetrically remove (ablate), sever, or modify at least a portion of the target tissue. The probe comprises a multi-lumen shaft having a plurality of internal lumens, and a return electrode coil oriented substantially parallel to the shaft distal end. The active electrode may be in the form of a metal disc, a hook, or an active electrode coil. In the latter embodiment, the active electrode coil is typically arranged substantially orthogonal to the return electrode coil. Methods of making an active electrode coil, a return electrode coil, and an electrosurgical probe are also disclosed.

Claims

1. An electrosurgical probe comprising:

a shaft having a distal end portion;

a return electrode formed into a coil having a plurality of turns and defining a lumen therethrough, said return electrode supported by said shaft distal end portion and wherein a gap exists between a plurality of the turns of the return electrode coil;

an active electrode disposed through said lumen and projecting distally beyond said coil, said active electrode supported by said shaft distal end portion;

a spacer disposed around said active electrode and supported by said shaft distal end portion, whereby said active electrode is insulated from said return electrode; and

an electrically conductive fluid delivery element adapted to deliver an electrically conductive fluid in the vicinity of said active electrode and between the gaps between turns of the return electrode coil.

2. The probe of claim 1, wherein the return electrode coil comprises from about 2 to 10 turns.

3. The probe of claim 1, wherein the return electrode coil comprises about 6 turns.

4. The probe of claim 1, wherein the return electrode coil comprises a plurality of turns having a pitch in the range of from about 0.010 to 0.045 inches.

5. The probe of claim 1, wherein the return electrode coil has an external diameter in the range of from about 0.070 to about 0.200 inches.

6. The probe of claim 1, wherein the longitudinal axis of the return electrode coil is oriented substantially parallel to the longitudinal axis of the return electrode.

7. The probe of claim 1, wherein the return electrode coil is wound in a proximal direction towards said shaft distal end, wherein the first turn of the return electrode coil is located at the distal end of the return electrode coil.

8. The probe of claim 1, wherein the return electrode further comprises a return electrode filament extending proximally from the return electrode coil and having a diameter in the range of from about 0.008 to 0.030 inches.

9. The probe of claim 1, wherein the active electrode filament comprises a substantially circular metal wire having a diameter in the range of from about 0.006 to 0.020 inches.

10. The probe of claim 1, wherein the spacer comprises a material selected from the group consisting of a ceramic, a glass, a silicone rubber and alumina.

11. The probe of claim 1, further comprising:

a handle, the handle housing a connection block, and wherein the shaft includes a proximal end, the handle affixed to the shaft proximal end.

12. The probe of claim 1, wherein the active electrode and the return electrode each comprises a material selected from the group consisting of molybdenum, platinum, tungsten, palladium, iridium, titanium, and their alloys.

13. The probe of claim 1, wherein the active electrode comprises a distal end shaped into a flattened disc.

14. The probe of claim 1, wherein the return electrode coil comprises a plurality of turns, and wherein the turn at the distal end of said coil is flattened substantially perpendicular to the longitudinal axis of the coil.

15. The probe of claim 1, wherein plasma is generated at said active electrode upon application of a high frequency power supply between the active and return electrodes.

16. The probe of claim 1, wherein the return electrode coil has an external diameter in the range of from about 0.012 to about 0.025 inches.

17. The probe of claim 1, wherein the electrically conductive fluid is selected from the group consisting of isotonic saline, a gel, a gas and an electrically conductive fluid having a conductivity greater that isotonic saline.

18. The probe of claim 1, wherein the distal end portion comprises a suction lumen for aspirating excess fluid from a target site.

19. The probe of claim 1 wherein the gap is configured to promote retention of the electrically conductive fluid via surface tension.

20. The probe of claim 1, wherein a gap exists between each of said turn of the return electrode coil.

21. The probe of claim 20, wherein the gap is adapted for retaining an electrically conductive liquid against a surface of the return electrode.

22. An electrosurgical probe comprising:

a shaft having a distal end portion;

a return electrode formed into a coil and defining a lumen therethrough, said return electrode supported by said shaft distal end portion;

an active electrode disposed through said lumen and projecting distally beyond said coil, said active electrode supported by said shaft distal end portion;

a spacer disposed around said active electrode and supported by said shaft distal end portion, whereby said active electrode is insulated from said return electrode;

an electrically conductive fluid delivery element adapted to deliver an electrically conductive fluid in the vicinity of said active electrode; and

wherein the return electrode coil is wound in a proximal direction from a length of wire having a distal terminus, and the wire distal terminus is arranged within the return electrode coil lumen.