Headgear

• US 7,188,620 B2
• Filed: 12/12/2001
• Issued: 03/13/2007
• Est. Priority Date: 12/12/2000
• Status: Expired due to Term

• Current Assignee: ResMed Pty Ltd. (ResMed Incorporated)
• Original Assignee: Resmed Limited (ResMed Incorporated)
• Inventors: Amarasinghe, Amal Shirley
• Primary Examiner(s): Mitchell; Teena
• Assistant Examiner(s): Ali; Shumaya
• Application Number:
  US10/433,779
• Publication Number:
  US 20040067333A1
• Time in Patent Office: 1,917 Days
• Field of Search: 128/201.22, 128/202.27, 128/204.11, 128/206.13, 128/207.1, 128/207.11, 128/207.17, 242/6, 233/8, 242/8, 2/9, 244/0, 244/2, 244/5, 245/8, 245/2, 243/0
• US Class Current: 128/201.22
• CPC Class Codes: A61M 16/0633 with forehead support
• CPC Class Codes: A61M 16/0683 Holding devices therefor
• CPC Class Codes: A61M 16/0816 Joints or connectors
• CPC Class Codes: A61M 2025/022 specifically adapted for the mouth
• CPC Class Codes: A61M 2025/026 where the straps are releasably secured, e.g. by hook and loop-type fastening devices
• CPC Class Codes: A61M 2205/02 characterised by a particular materials
• CPC Class Codes: A62B 18/084 Means for fastening gas-masks to heads or helmets
• CPC Class Codes: Y10T 428/24008 including fastener for attaching to external surface
• CPC Class Codes: Y10T 428/24017 Hook or barb

Abstract

A headgear for securing and positioning a mask suitable for the treatment of sleep disordered breathing is constructed from a composite including polyurethane foam. It includes a back portion with upper and lower straps connected to the back portion. The straps have relatively narrow strap ends the lower straps are displaced downward with respect to the back portion. A quick release mechanism near the front of the face attaches the headgear to the mask. Additional components can be attached to the straps to alter their elasticity and stiffness.

Claims

1. A headgear for securing and positioning a mask suitable for the treatment of sleep disordered breathing, comprising:

a back portion;

a pair of elongated upper straps provided to the back portion on opposing sides of the back portion and extending away from the back portion, each of the upper straps having a hook material portion with a main body and a tapered free end; and

a pair of elongated lower straps provided to the back portion below the upper straps on opposing sides of the back portion and extending away from the back portion, each of the lower straps having a hook material portion with a main body and a tapered free end;

wherein a portion of each strap adjacent the back portion and extending approximately half a length of the strap has a first width comprising a loop material portion and the hook material portion of each strap has a second width substantially narrower than the first width.

2. The headgear of claim 1, wherein each lower strap angles downward from the back portion at a position near the back portion to displace a length of each lower strap outboard from the angled portion downward with respect to the back portion.

3. The headgear of claim 2, wherein at least one of the straps is constructed of an extensible material and a generally inextensible material is attached to that strap to make the strap generally inextensible in a direction of its length.

4. The headgear of claim 1, wherein, at least one of the straps is constructed of an anisotropic material such that the strap is generally inextensible in a direction along its length and extensible in a direction along its width.

5. The headgear of claim 1, wherein the second width is narrower than the first width by approximately 1 cm.

6. The headgear of claim 1, wherein the second width is narrower than the first width by at least 1 cm.

7. The headgear of claim 1, wherein the bank portion, the pair of upper straps and the pair of lower straps are formed as a substantially contiguous, one piece unit.

8. The headgear of claim 1, wherein a width of the loop material portion varies along a length of each of the upper and lower straps.

9. The headgear of claim 8, wherein the width of the loop material portion oriented towards the main body of the hook material portion is less than the width of the loop material portion oriented towards the back portion.

10. A mask comprising:

a frame supporting a soft face-contacting portion, the frame having at a first pair of attachment points and a second pair of attachment points, both adjacent the soft face-contacting portion, and

the headgear of claim 1,

wherein the pair of upper straps is adapted to be coupled to the first pair of attachment points and the pair of lower straps is adapted for coupling to the second pair of attachments points.

11. A headgear for securing and positioning a mask suitable for the treatment of sleep disordered breathing, comprising:

a back portion;

a pair of elongated upper straps provided to the back portion on opposing sides of the back portion and extending away from the back portion, each of the upper straps having a hook material portion with a main body and a tapered free end; and

a pair of elongated lower straps provided to the back portion below the upper straps on opposing sides of the back portion and extending away from the back portion, each of the lower straps having a hook material portion with a main body and a tapered free end;

wherein a portion of each strap adjacent the back portion has a first width comprising a loop material portion and the hook material portion of each strap has a second width substantially narrower than the first width,

wherein the headgear is formed of a composite having a first layer, to be positioned against the head of the patient, constructed from a polyester/nylon fabric, a second, middle layer constructed from a foam material and a third layer constructed from said loop material adapted to engage and attach to said hook material.

12. The headgear of claim 11, wherein the foam comprises hypoallergenic breathable polyurethane.

13. The headgear of claim 11, wherein the back portion, the pair of upper straps and the pair of lower straps are formed as a substantially contiguous, one piece unit.

14. The headgear of claim 11, wherein a width of the loop material portion varies along a length of each of the upper and lower straps.

15. The headgear of claim 14, wherein the width of the loop material portion oriented towards the main body of the hook material portion is less than the width of the loop material portion oriented towards the back portion.

16. A mask comprising:

a frame supporting a soft face-contacting portion, the frame having at a first pair of attachment points and a second pair of attachment points, both adjacent the soft face-contacting portion, and

the headgear of claim 11,

wherein the pair of upper straps is adapted to be coupled to the first pair of attachment points and the pair of lower straps is adapted for coupling to the second pair of attachments points.

17. A headgear for securing and positioning a mask suitable for the treatment of sleep disordered breathing, comprising:

a back portion;

a pair of elongated upper straps provided to the back portion on opposing sides of the back portion and extending away from the back portion, each of the upper straps having (i) a hook material portion with a main body and a tapered free end and (ii) a relatively wider loop material portion positioned between the respective free end and the back portion; and

a pair of elongated lower straps provided to the back portion below the upper straps on opposing sides of the back portion and extending away from the back portion, each of the lower straps having (i) a hook material portion with a main body and a tapered free end and (ii) a relatively wider loop material portion positioned between the respective free end and the back portion;

wherein each lower strap angles downward from the back portion at a position near the back portion to displace a length of each lower strap outboard from the angled portion downward with respect to the back portion.

18. The headgear of claim 17, wherein a portion of each lower strap outboard from the angled portion is lower than a lowest portion of a central region of the back portion.

19. The headgear of claim 18, wherein at least one of the straps is constructed of an extensible material and a generally inextensible material is attached to that strap to make the strap generally inextensible in a direction of its length.

20. The headgear of claim 18, wherein, at least one of the straps is constructed of an anisotropic material such that the strap is generally inextensible in a direction along its length and extensible in a direction along its width.

21. The headgear of claim 17, wherein the length of each lower strap outboard from the angled portion is displaced downward with respect to the back portion by approximately 1 cm.

22. The headgear of claim 18, wherein the length of each lower strap outboard from the angled portion is displaced downward with respect to the back portion by at least 1 cm.

23. The headgear of claim 17, wherein the back portion, the pair of upper straps and the pair of lower straps are formed as a substantially contiguous, one piece unit.

24. The headgear of claim 17, wherein a width of the loop material portion varies along a length of each of the upper and lower straps.

25. The headgear of claim 24, wherein the width of the loop material portion oriented towards the main body of the hook material portion is less than the width of the loop material portion oriented towards the back portion.

26. A mask comprising:

a frame supporting a soft face-contacting portion, the frame having at a first pair of attachment points and a second pair of attachment points, both adjacent the soft face-contacting portion, and

the headgear of claim 17,

wherein the pair of upper straps is adapted to be coupled to the first pair of attachment points and the pair of lower straps is adapted for coupling to the second pair of attachments points.

27. A headgear for securing and positioning a mask suitable for the treatment of sleep disordered breathing, comprising:

a back portion;

a pair of elongated upper straps provided to the back portion on opposing sides of the back portion and extending away from the bark portion, each of the upper straps having (i) a hook material portion with a main body and a tapered free end and (ii) a substantially wider loop material portion positioned between the respective free end and the back portion; and

a pair of elongated lower straps provided to the back portion below the upper straps on opposing sides of the back portion and extending away from the back portion, each of the lower straps having (i) a hook material portion with a main body and a tapered free end and (ii) a substantially wider loop material portion positioned between the respective free end and the back portion,

wherein the headgear is formed of a composite having a first layer, to be positioned against the head of the patient, constructed from a polyester/nylon fabric, a second, middle layer constructed from a foam material and a third layer constructed from said loop material adapted to engage and attach to said hook material.

28. The headgear of claim 27, wherein the foam comprises hypoallergenic breathable polyurethane.

29. The headgear of claim 27, wherein the back portion, the pair of upper straps and the pair of lower straps are formed as a substantially contiguous, one piece unit.

30. The headgear of claim 27, wherein a width of the loop material portion varies along a length of each of the upper and lower straps.

31. The headgear of claim 30, wherein the width of the loop material portion oriented towards the main body of the hook material portion is less than the width of the loop material portion oriented towards the back portion.

32. A mask comprising:

a frame supporting a soft face-contacting portion, the frame having at a first pair of attachment points and a second pair of attachment points, both adjacent the soft face-contacting portion, and

the headgear of claim 27,

wherein the pair of upper straps is adapted to be coupled to the first pair of attachment points and the pair of lower straps is adapted for coupling to the second pair of attachments points.

33. A headgear for securing and positioning a mask suitable for the treatment of sleep disordered breathing, comprising:

a back portion; and

a pair of elongated straps provided to the back portion on opposing sides of the back portion and extending away from the back portion, each strap having a loop portion positioned along an external surface of its length and a hook portion located near or at a free end thereof for releasably attaching to the loop portion;

wherein a width of at least one of the pair of straps along the loop portion to which the hook portion releasably attaches is sufficiently wider than a maximum width of the hook portion so that when the hook portion is attached to the loop portion, the at least one strap shields a user'"'"'s face from contact with the hook portion.

34. The headgear of claim 33, wherein the width of the strap along the loop portion to which the hook portion releasably attaches is wider than the hook portion by approximately 1 cm.

35. The headgear of claim 33, wherein the width of the strap along the loop portion to which the hook portion releasably attaches is wider than the hook portion by at least 1 cm.

36. The headgear of claim 33, wherein the back portion and the pair of straps are formed as a substantially contiguous, one piece unit.

37. The headgear of claim 33, wherein a width of the loop portion varies along a length of each of the pair of straps.

38. The headgear of claim 37, wherein the width of the loop portion oriented towards the hook portion is less than the width of the loop portion oriented towards the back portion.

39. A mask comprising:

a frame supporting a soft face contacting portion, the frame including at least a pair of attachment points adjacent the soft face-contacting portion; and

the headgear of claim 33,

wherein the pair of straps is adapted to be coupled to the pair of attachments points.

40. The mask according to claim 33, wherein the back portion includes strap portions that define an opening arranged to engage the patient'"'"'s occiput.

41. The mask according to claim 33, wherein each of the strap portions includes multiple layers.

42. A headgear for securing and positioning a mask suitable for the treatment of sleep disordered breathing, comprising:

a back portion arranged to engage with an occiput of a patient'"'"'s head in use; and

first and second elongated straps provided to and extending from the back portion, the first elongated strap being positioned on one portion of the back portion and the second elongated strap being positioned on an opposite portion of the back portion, the first and second straps having a hook and loop fastening arrangement including a hook material portion positioned at an end of each of the first and second straps for coupling with the mask, each said end having a main body and a tapered free end portion, wherein;

each of the first and second straps includes a loop material portion positioned between the free end and the back portion, the loop material portion having a first width, and

the main body of the hook material portion of each of the first and second straps has a second width that is narrower than the first width.

43. The headgear of claim 42, wherein at least the back portion of the headgear is formed of a composite having a first layer, to be positioned against the head of the patient, constructed from a polyester/nylon fabric, a second middle layer constructed from an hypoallergenic breathable polyurethane foam and a third layer.

44. The headgear of claim 42, wherein the second width is narrower than the first width by approximately 1 cm.

45. The headgear of claim 42, wherein the back portion includes an open space defined by the strap material of the back portion.

46. The headgear of claim 42, wherein the headgear is formed of a composite having at least a first layer, to be positioned against the head of the patient and constructed from a polyester/nylon fabric, and a second layer.

47. The headgear of claim 42, wherein the first and second straps and the back portion are formed as a substantially contiguous, one piece unit.

48. The headgear of claim 42, wherein a width of the loop material portion varies along a length of each of the first and second straps.

49. The headgear of claim 48, wherein the width of the loop material portion oriented towards the main body of the hook material portion is less than the width of the loop material portion oriented towards the back portion.

50. A mask comprising:

a frame supporting a soft face contacting portion, the frame including at least a pair of attachment points adjacent the soft face-contacting portion; and

the headgear of claim 42,

wherein the first and second straps are adapted to be coupled to the pair of attachments points.

51. The mask according to claim 42, wherein the bank portion includes strap portions that define an opening arranged to engage the patient'"'"'s occiput.

52. The mask according to claim 42, wherein each of the strap portions includes multiple layers.

53. A headgear for securing and positioning a mask suitable for the treatment of sleep disordered breathing, comprising:

a back portion arranged to engage with an occiput of a patient'"'"'s head in use; and

first and second elongated straps provided to and extending from the back portion, the first elongated strap being positioned on one portion of the back portion and the second elongated strap being positioned on an opposite portion of the back portion, wherein;

the first and second straps have a hook and loop fastening arrangement including a hook material portion positioned at or near an end of each of the first and second straps, each of the first and second straps being couplable to the mask via the hook and loop fastening arrangement, wherein;

each of the first and second straps defines a target region for binding with the hook material portion, said target region comprising a loop material portion positioned between the end and the back portion, said target region having a width that is greater than a maximum width of the hook material portion so as to reduce the chance of exposing the hook material portion to interfere with the patient in use.

54. The headgear of claim 53, wherein the maximum width of the hook material portion is narrower than the width of the target region by approximately 1 cm.

55. The headgear of claim 53, wherein the back portion includes an open space defined by strap material of the back portion.

56. The headgear of claim 53, wherein the headgear is formed of a composite having at least a first layer, to be positioned against the head of the patient and constructed from a polyester/nylon fabric, and a second layer.

57. The headgear of claim 53, wherein the first and second straps and the back portion are formed as a substantially contiguous, one piece unit.

58. The headgear of claim 53, wherein a width of the loop material portion varies along a length of each of the first and second straps.

59. The headgear of claim 58, wherein the width of the loop material portion oriented towards the hook material portion is less than the width of the loop material portion oriented towards the back portion.

60. A mask comprising:

a frame supporting a soft face contacting portion, the frame including at least a pair of attachment points; and

the headgear of claim 53,

wherein the first and second straps are adapted to be coupled to the pair of attachments points.

61. The mask according to claim 53, wherein the back portion includes strap portions that define an opening arranged to engage the patient'"'"'s occiput.

62. The mask according to claim 53, wherein each of the strap portions includes multiple layers.