Apparatus and method for controlling an inflatable cushion

• US 7,188,862 B2
• Filed: 03/17/2004
• Issued: 03/13/2007
• Est. Priority Date: 03/17/2004
• Status: Expired due to Fees

• Current Assignee: Autoliv Development AB (Autoliv Incorporated)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Webber, James L.
• Primary Examiner(s): Dickson; Paul N.
• Assistant Examiner(s): FREEDMAN, LAURA
• Application Number:
  US10/802,394
• Publication Number:
  US 20050206143A1
• Time in Patent Office: 1,091 Days
• Field of Search: 280/729, 280/743.1, 280/743.2
• US Class Current: 280/729
• CPC Class Codes: B60R 2021/23386 External tether means
• CPC Class Codes: B60R 2021/26035 triggered by mechanical means
• CPC Class Codes: B60R 2021/2633 with a plurality of inflation levels
• CPC Class Codes: B60R 21/205 in dashboards
• CPC Class Codes: B60R 21/2338 Tethers
• CPC Class Codes: B60R 21/26 characterised by the inflation fluid source or means to control inflation fluid flow arrangement or mounting thereof to the vehicle B60R21/20; blasting cartridges for producing gas under pressure in general F42B3/04; initiators or igniters therefor F42B3/10

Abstract

An air bag device, comprising: an inflatable cushion being configured for deployment from the air bag device; an inflator for inflating the inflatable cushion, the inflator being in fluid communication with the inflatable cushion, the inflator comprising a first initiator for initiating a first stage of inflation and a second initiator for use with the first initiator for initiating a second stage of inflation, the first stage of inflation providing a first inflation output to the inflatable cushion; and a deployable member disposed within the inflatable cushion, the deployable member being in fluid communication with the inflator, wherein the first stage of inflation causes the deployable member to deploy in a first direction; wherein unobstructed deployment of the deployable member in the first direction will cause a signal to be sent to the second initiator to initiate the second stage of inflation.

Claims

1. An air bag device, comprising:

an inflatable cushion being configured for deployment from said air bag device;

an inflator for inflating said inflatable cushion, said inflator being in fluid communication with said inflatable cushion, said inflator comprising a first initiator for initiating a first stage of inflation and a second initiator for use with said first initiator for initiating a second stage of inflation, said first stage of inflation providing a first inflation output to said inflatable cushion; and

a deployable member disposed within said inflatable cushion, said deployable member being in fluid communication with said inflator, wherein said first stage of inflation causes said deployable member to deploy in a first direction;

a sensing device operably coupled to said deployable member, said sensing device further comprising a sensing element that provides a signal to a sensing and diagnostic module wherein said sensing and diagnostic module provides said activation signal to said second initiator when said deployable member deploys in an unobstructed manner;

wherein unobstructed deployment of said deployable member in said first direction will cause an activation signal to be sent to said second initiator to initiate said second stage of inflation, wherein said sensing device further comprises a tether that is secured to a forward end of said deployable member at one end and said sensing element at the other end wherein the distance between said forward end and said sensing element during unobstructed deployment of said deployable member is longer than said tether and said tether provides a force to said sensing element causing said activation signal to be sent to second initiator.

2. The air bag device as in claim 1, wherein deployment of said deployable member in said first direction causes a leading edge of said inflatable cushion to reach a maximum distance from the air bag device prior to said second stage of inflation, said maximum distance of said leading edge being defined by the configuration of said deployable member.

3. The air bag device as in claim 2, wherein said maximum distance of said leading edge is reached faster than said inflatable cushion being inflated without said deployable member disposed therein.

4. An air bag device, comprising:

an inflatable cushion being configured for deployment from said air bag device;

an inflator for inflating said inflatable cushion, said inflator being in fluid communication with said inflatable cushion, said inflator comprising a first initiator for initiating a first stage of inflation and a second initiator for use with said first initiator for initiating a second stage of inflation, said first stage of inflation providing a first inflation output to said inflatable cushion, and

a deployable member disposed within said inflatable cushion, said deployable member being in fluid communication with said inflator, wherein said first stage of inflation causes said deployable member to deploy in a first direction;

wherein unobstructed deployment of said deployable member in said first direction will cause an activation signal to be sent to said second initiator to initiate said second stage of inflation; and

a sensing device operably coupled to said deployable member, said sensing device further comprising an upper tether, a lower tether and a central tether, said central tether being secured to a forward end of said deployable member at one end and said sensing element at the other end and said lower tether and said upper tether are each secured to forward portions of said deployable member at one end and a portion of the air bag device at the other end, wherein the distance between said forward end and said sensing element during unobstructed deployment of said deployable member is longer than said central tether and during unobstructed deployment of said deployable member said central tether provides a force to said sensing element causing said activation signal to be sent to said second initiator, and said upper tether and said lower tether are each longer than said central tether, wherein either said upper or said lower tether will prevent said central tether from providing a force to sand sensing element when said deployable member fully deploys in a direction other than said first direction.

5. An air bag device, comprising:

an inflatable cushion being configured for deployment from said air bag device;

an inflator for inflating said inflatable cushion, said inflator being in fluid communication with said inflatable cushion, said inflator comprising a first initiator for initiating a first stage of inflation and a second initiator for use with said first initiator for initiating a second stage of inflation, said first stage of inflation providing a first inflation output to said inflatable cushion; and

a deployable member disposed within said inflatable cushion, said deployable member being in fluid communication with said inflator, wherein said first stage of inflation causes said deployable member to deploy in a first direction;

wherein unobstructed deployment of said deployable member in said first direction will cause an activation signal to be sent to said second initiator to initiate said second stage of inflation; and

a diffusing member disposed about said inflator, said diffusing member providing an extension at both ends of said inflator, said extensions causing a portion of said deployable member to be positioned away from said inflator.

6. The air bag device as in claim 5, wherein said diffusing member secures a rearward portion of said deployable member behind said inflator such that said inflator is disposed within said deployable member.

7. The air bag device as in claim 6, wherein said deployable member is a tubular member having a first end portion and a second end portion, said first end portion being secured to one end of said inflator and said second end portion is secured to the other end of said inflator, wherein a portion of said tubular member disposed between said first end and said second end deploys in said first direction.

8. An air bag module, comprising:

a housing;

an inflatable cushion being configured for deployment from said housing;

an inflator for inflating said inflatable cushion, said inflator being in fluid communication with said inflatable cushion, said inflator comprising a first initiator for initiating a first stage of inflation and a second initiator for use with first said initiator for initiating a second stage of inflation, said first stage of inflation providing a first inflation output to said inflatable cushion;

a deployable member disposed within said inflatable cushion, said deployable member being in fluid communication with said inflator, wherein said first stage of inflation causes said deployable member to deploy in a first direction; and

a securement member disposed about said inflator, said securement member securing said deployable member to said housing;

wherein unobstructed deployment of said deployable member in said first direction will cause an activation signal to be sent to said second initiator to initiate said second stage of inflation and, wherein said deployable member is a tubular member having a first end portion and a second end portion, said first end portion being secured to one end of said inflator and said second end portion is secured to the other end of said inflator, wherein a portion of said tubular member disposed between said first end and said second end deploys in said first direction, wherein said inflator provides an inflation output to said first end portion and said second end portion and said securement member positions said first end portion and said second end portion away from said inflator.

9. An air bag module, comprising:

a housing;

an inflatable cushion being configured for deployment from said housing;

an inflator for inflating said inflatable cushion, said inflator being in fluid communication with said inflatable cushion, said inflator comprising a first initiator for initiating a first stage of inflation and a second initiator for use with said first initiator for initiating a second stage of inflation, said first stage of inflation providing a first inflation output to said inflatable cushion;

a deployable member disposed within said inflatable cushion, said deployable member being in fluid communication with said inflator, wherein said first stage of inflation causes said deployable member to deploy in a first direction; and

a securement member disposed about said inflator, said securement member securing said deployable member to said housing;

wherein unobstructed deployment of said deployable member in said first direction will cause an activation signal to be sent to said second initiator to initiate said second stage of inflation; and

a sensing device operably coupled to said deployable member, said sensing device further comprising an upper tether, a lower tether and a central tether, said central tether being secured to a forward end of said deployable member at one end and said sensing element at the other end and said lower tether and said upper tether are each secured to forward portions of said deployable member at one end and a portion of the airbag module at the other end, wherein the distance between said forward end and said sensing element during unobstructed deployment of said deployable member is longer than said central tether and during unobstructed deployment of said deployable member said central tether provides a force to said sensing element, said sensing element generating an activation signal, wherein said activation signal is directly sent to said second initiator, and said upper tether and said lower tether are each longer than said central tether, wherein either said upper or said lower tether will prevent said central tether from providing a force to said sensing element when said deployable member fully deploys in a direction other than said first direction.

10. An air bag module, comprising:

a housing;

an inflatable cushion being configured for deployment from said housing;

an inflator for inflating said inflatable cushion, said inflator being in fluid communication with said inflatable cushion, said inflator comprising a first initiator for initiating a first stage of inflation and a second initiator for use with said first inflator for initiating a second stage of inflation, said first stage of inflation providing a first inflation output to said inflatable cushion;

a deployable member disposed within said inflatable cushion, said deployable member being in fluid communication with said inflator, wherein said first stage of inflation causes sand deployable member to deploy in a first direction; and

a securement member disposed about said inflator, said securement member securing said deployable member to said housing, wherein unobstructed deployment of said deployable member in said first direction will cause an activation signal to be sent to said second initiator to initiate said second stage of inflation; and

a sensing device operably coupled to said deployable member, said sensing device further comprising an upper tether, a lower tether and a control tether, said control tether being secured to a forward end of said deployable member at one end and said sensing element at the other end and said lower tether and said upper tether are each secured to forward portions of said deployable member at one end and a portion of the airbag module at the other end, wherein the distance between said forward end and said sensing element during unobstructed deployment of said deployable member is longer than said central tether and during unobstructed deployment of said deployable member said central tether provides a force to said sensing element causing a signal to be sent to a sensing and diagnostic module wherein said sensing and diagnostic module provides said activation signal to said second initiator in response to said signal, and said upper tether and said lower tether are each longer than said central tether, wherein either said upper or said lower tether will prevent said central tether from providing a force to said sensing element when said deployable member fully deploys in a direction other than said first direction.

11. A proximity detection device disposed within an inflatable cushion of an air bag module, the proximity detection device comprising:

an inflatable member; and

a sensing device operably coupled to said inflation member, said sensing device comprising a tether that is secured to al forward end of said inflatable member at one end and a sensing element at the other end wherein the distance between said forward end and said sensing element during unobstructed deployment of said deployable member in a first direction is longer than said tether and said tether provides a force to said sensing element causing a signal to be generated when said inflatable member deploys in an unobstructed manner in said first direction.

12. The proximity detection device as in claim 11, wherein said sensing device further comprising an upper tether and a lower tether, said lower tether and said upper tether are each secured to forward portions of said inflatable member at one end and a portion of the air bag module at the other end, wherein said upper tether and said lower tether are each longer than said tether, wherein either said upper tether or said lower tether will prevent said tether from providing said force to said sensing element when said inflatable member fully deploys in a direction other than said first direction.

13. The proximity detection device as in claim 11, wherein said forward end comprises an un-inflated portion of said inflatable member.

14. The proximity detection device as in claim 13, wherein said un-inflated portion defines two separate inflation chambers of said inflatable member.

15. A proximity detection device disposed within an inflatable cushion of an air bag module, the proximity detection device comprising:

a pair of inflatable members;

a sensing device operable coupled to each of said pair of inflatable members, each sensing device comprising a tether that is secured to a forward end of one of said pair of inflatable members at one end and a sensing element at the other end wherein the distance between said forward end of said pair of inflatable members and said sensing element during unobstructed deployment of said pair of inflatable members in a first direction is longer than said tether and said tether provides a force to said sensing element causing a signal to be generated when said inflatable member deploys in an unobstructed manner in said first direction.

16. A method for determining whether a portion of an inflatable cushion is obstructed during deployment, the method comprising:

providing an inflator for inflating said inflatable cushion, said inflator having a first initiator for initiating a first stage of inflation and a second initiator for use with said first initiator for initiating a second stage of inflation, said first stage of inflation providing a first inflation output to said inflatable cushion;

deploying a proximity detection device in a first direction during said first stage of inflation, said proximity detection device being disposed within said inflatable cushion, and being in fluid communication with said inflator, said proximity detection device comprising an inflatable member, and a sensing device operably coupled to said inflatable member, said sensing device comprising a tether that is secured to a forward end of said inflatable member at one end and a sensing element at the other end wherein the distance between said forward end and said sensing element during unobstructed deployment of said deployable member in the first direction is longer than said tether and said tether provides a force to said sensing element causing an activation signal to be generated when said inflatable member deploys in an unobstructed manner in said first direction; and

providing the activation signal to said second initiator to initiate said second stage of inflation, wherein said activation signal is only provided if said deployable member deploys unobstructed in said first direction.

17. A proximity detection device disposed within an inflatable cushion of an air bag module, the proximity detection device comprising:

an inflatable member;

a sensing device operably coupled to said inflatable member, said sensing device comprising a tether that is secured to a forward end of said inflatable member at one end and a sensing element at the other end wherein the distance between said forward end of said inflatable member and said sensing element during unobstructed deployment of said inflatable member in a first direction is longer than said tether and said tether provides a force to said sensing element causing a signal to be generated when said inflatable member deploys in an unobstructed manner in said first direction, wherein said inflatable member has an arcuate shape when inflated and said forward end is proximate to an end of said arcuate shape.

18. The proximate detection device as in claim 17, wherein said inflatable member comprises a single inflation opening disposed at an end of said arcuate shape opposite said forward end.