Apparatus and method for detecting hot spots in an electric power conductor

• US 7,188,997 B2
• Filed: 01/21/2005
• Issued: 03/13/2007
• Est. Priority Date: 01/21/2005
• Status: Expired due to Fees

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Clausen, Cathleen M., Yanniello, Robert, Farr, Lawrence B., Tillman, John M.
• Primary Examiner(s): Gutierrez; Diego
• Assistant Examiner(s): Jagan; Mirellys
• Application Number:
  US11/040,669
• Publication Number:
  US 20060165153A1
• Time in Patent Office: 781 Days
• Field of Search: 374/152
• US Class Current: 374/152
• CPC Class Codes: G01K 1/14 Supports; Fastening devices; Arrangements for mounting thermometers in particular locations
• CPC Class Codes: G01K 1/16 Special arrangements for conducting heat from the object to the sensitive element

Abstract

Hot spots in power conductors are monitored by apparatus comprising a temperature probe embedded in an electrically insulative thermally conductive material in surface-to-surface contact with the power conductor, typically at a joint being monitored. The temperature probe is spaced from the power conductor by the electrically insulative thermally conductive material a distance sufficient to provide electrical isolation, while the material has sufficient thermal conductivity that the temperature probe is able to substantiate trends in temperature changes at the joint. The invention can be incorporated into existing electrically insulative supports for the power conductors.

Claims

1. Apparatus for detecting hot spots in a power conductor in an electric power system, the apparatus comprising:

an electrically insulative support member having a contact surface for engaging the power conductor and a cavity in the contact surface;

an electrically insulative thermally conductive material in the cavity extending to the contact surface to bring the electrically insulative thermally conductive material into surface-to-surface contact with the power conductor; and

a temperature probe embedded in the electrically insulative thermally conductive material spaced from the power conductor sufficiently to be electrically isolated from the power conductor, the electrically insulative thermally conductive material having sufficient thermal conductivity to heat the temperature probe sufficiently to substantiate trends in temperature change in the power conductor.

2. The apparatus of claim 1 wherein the temperature probe comprises a thermocouple.

3. The apparatus of claim 1 wherein the temperature probe is spaced from the power conductor at least about one inch.

4. The apparatus of claim 1 wherein the temperature probe has electrical leads adapted for external electrical connection and the electrically insulative support member comprises a base section containing the cavity and a sleeve through which the electrical leads extend.

5. Apparatus for detecting hot spots in a power conductor in an electric power system, the apparatus comprising:

an electrically insulative support member having a contact surface for engaging the power conductor and a cavity in the contact surface;

an electrically insulative thermally conductive material in the cavity extending to the contact surface to bring the electrically insulative thermally conductive material into surface-to-surface contact with the power conductor; and

a temperature probe embedded in the electrically insulative thermally conductive material spaced from the power conductor sufficiently to be electrically isolated from the power conductor, the electrically insulative thermally conductive material having sufficient thermal conductivity to heat the temperature probe sufficiently to substantiate trends in temperature change in the power conductor,

wherein the electrically insulative support member has at least one fastener member embedded in the contact surface.

6. The apparatus of claim 5 wherein the electrically insulative support member is a support for the power conductor.

7. The apparatus of claim 6 wherein the power conductor comprises a pair of power conductors forming a joint and the electrically insulative support member has at least two fastener members for securing the joint and positioning the temperature probe to substantiate the trends in temperature change at the joint.

8. Apparatus for detecting hot spots in a power conductor in an electric power system, the apparatus comprising:

an electrically insulative support member having a contact surface for engaging the power conductor and a cavity in the contact surface;

an electrically insulative thermally conductive material in the cavity extending to the contact surface to bring the electrically insulative thermally conductive material into surface-to-surface contact with the power conductor; and

a temperature probe embedded in the electrically insulative thermally conductive material spaced from the power conductor sufficiently to be electrically isolated from the power conductor, the electrically insulative thermally conductive material having sufficient thermal conductivity to heat the temperature probe sufficiently to substantiate trends in temperature change in the power conductor,

wherein the temperature probe is spaced from the power conductor by a sufficient portion of the electrically insulative thermally conductive material to provide a basic impulse level of at least about 60 kV.

9. Apparatus for detecting hot spots in a conductor in an electric power system having multiple phase conductors, the apparatus comprising:

an electrically insulative support member associated with each phase conductor and each having a cavity filled with an electrically insulative thermally conductive material in surface-to-surface contact with the associated phase conductor;

a temperature probe in each cavity embedded in the electrically insulative thermally conductive material and generating a sensor signal and spaced from the associated power conductor to be electrically isolated therefrom; and

a controller receiving the sensor signal generated by each temperature probe and generating an alarm in response to selected temperature criteria.

10. The apparatus of claim 9 wherein said controller generates an alarm when any of the sensor signals exceeds a selected threshold.

11. The apparatus of claim 9 wherein said controller generates an alarm when there is an imbalance in the sensor signals.