Method and instrumentation for vertebral interbody fusion

• US 7,189,242 B2
• Filed: 06/10/2002
• Issued: 03/13/2007
• Est. Priority Date: 04/09/1998
• Status: Expired due to Term

• Current Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Original Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Inventors: Liu, Mingyan, Boyd, Lawrence M., Estes, Bradley T., Ray, Eddie III
• Primary Examiner(s): Nguyen; Anhtuan T.
• Application Number:
  US10/166,306
• Publication Number:
  US 20020156481A1
• Time in Patent Office: 1,737 Days
• Field of Search: 606/86, 606/96, 606/105, 606/61, 606/90
• US Class Current: 606/90
• CPC Class Codes: A61B 17/025 Joint distractors
• CPC Class Codes: A61B 17/1615 Drill bits, i.e. rotating tools extending from a handpiece to contact the worked material
• CPC Class Codes: A61B 17/1617 with mobile or detachable parts
• CPC Class Codes: A61B 17/1637 Hollow drills or saws producing a curved cut, e.g. cylindrical A61B10/025, A61B17/1695 take precedence
• CPC Class Codes: A61B 17/1655 for tapping
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/1757 for the spine
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61B 2017/3445 used as instrument channel for multiple instruments
• CPC Class Codes: A61B 2090/034 abutting on parts of the device itself
• CPC Class Codes: A61B 2090/062 penetration depth
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/4627 with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2002/4687 Mechanical guides for implantation instruments

Abstract

A method and instrumentation particularly adapted for disc space preparation from an anterior approach to the spine. In one aspect, an expandable template is provided having guides to guide a cutting device for bilateral formation of openings in the disc space. In another aspect, an improved guide member is provided for guiding a cutting tool. Still further, the invention provides an improved double barrel guide sleeve with a central distraction extension and lateral non-distracting extensions. Optionally, the guide sleeve includes windows and covers to selectively cover the windows. An improved reamer with an internal chamber and optional modular coupling is also provided. A depth stop is provided to selectively engage a tool shaft and a guide sleeve to control tool penetration into the disc space. A method of using the disclosed instruments is also provided.

Claims

1. A distractor, comprising:

a distraction head having a longitudinal axis and a first pair of opposed surfaces extending substantially along said longitudinal axis and defining a first working distraction height approximating a normal disc space height and a second pair of opposed surfaces extending substantially along said longitudinal axis and defining a second working distraction height approximating a second normal disc space height, with said first working distraction height being different from said second working distraction height, said distraction head rotatable between said first working distraction height and said second working distraction height by rotating said distraction head about said longitudinal axis;

wherein said distraction head includes a distractor tip having a rounded leading edge that is continuously rounded between said second pair of opposed surfaces to permit insertion of said distraction head to directly achieve said second working distraction height; and

wherein said second pair of opposed surfaces includes rounded surfaces adapted to engage and urge bone apart to said second working distraction height during rotation.

2. The distractor of claim 1, wherein said first working distraction height is 10mm and said second working distraction height is 12mm.

3. The distractor of claim 1, wherein said first working distraction height is 8 mm and said second working distraction height is 10 mm.

4. The distractor of claim 1, wherein said first pair of opposing surfaces are planar surface extending in a parallel alignment along said longitudinal axis.

5. The distractor of claim 4, wherein said distraction head includes:

a pair of inclined surfaces extending from said leading edge to said first pair of opposing surface.

6. The distractor according to claim 1, wherein said second working distraction height is greater than said first working distraction height.

7. The distractor of claim 1, further comprising a shaft joined with said distraction head.

8. The distractor of claim 7, wherein said shaft is integrally joined to said distraction head.

9. A disc space distractor, comprising:

a shaft extending along a longitudinal axis;

a distractor tip joined to said shaft;

said distractor tip including a rounded leading edge, opposing inclined surfaces and substantially planar opposing surfaces;

said rounded leading edge extending to said opposing inclined surfaces;

said opposing inclined surfaces blending into said planar opposing surfaces;

said planar surfaces extending in a parallel arrangement along said longitudinal axis to establish a first distraction height;

said distractor tip further including opposing rounded surfaces defining a second distraction height;

wherein said distractor tip is rotatable about said longitudinal axis to distract vertebrae between said first distraction height and said second distraction height;

wherein said rounded leading edge is arc shaped between the said opposing rounded surfaces to directly distract the vertebrae to said second distraction height; and

wherein said second distraction height is greater than said first distraction height.

10. The distractor of claim 9, wherein said distractor tip is integral with said shaft.

11. A distractor, comprising:

a distractor tip including

a rounded leading edge,

opposing inclined surfaces extending from said rounded leading edge for easing insertion of said distractor tip into a disc space between vertebrae,

opposing planar surfaces extending in a parallel arrangement to establish a first working distraction height, said opposing inclined surfaces blending into said opposing planar surfaces,

opposing rounded surfaces extending between said opposing planar surfaces for moving the vertebrae to a second working distraction height upon rotation of said distractor tip, said second working distraction height being larger than said first working distraction height, and

said rounded leading edge having a rounded shape that forms an arc that stretches between said opposing rounded surfaces to permit direct insertion of said distractor tip into the disc space for directly achieving said second working distraction height.

12. The distractor of claim 11, further comprising a shaft coupled to said distractor tip.

13. The distractor of claim 12, wherein said distractor tip is integral with said shaft.

14. A distractor, comprising:

a distraction head having a longitudinal axis and a first pair of opposed surfaces extending substantially along said longitudinal axis and defining a first working distraction height approximating a normal disc space height and a second pair of opposed surfaces extending substantially along said longitudinal axis and defining a second working distraction height approximating a second normal disc space height, with said first working distraction height being different from said second working distraction height, said distraction head rotatable between said first distraction height and said second distraction height by rotating said distraction head about said longitudinal axis;

wherein said distraction head includes a distractor tip having a rounded leading edge that is continuously rounded between said second pair of opposed surfaces to permit insertion of said distraction head to directly achieve said second working distraction height;

wherein said first pair of opposing surfaces are planar surfaces extending in a parallel alignment along said longitudinal axis; and

wherein said distraction head includes a pair of inclined surfaces extending from said leading edge to said first pair of opposing surfaces.

15. The distractor of claim 14, further comprising a shaft joined with said distraction head.

16. The distractor of claim 14, wherein said shaft is integrally joined to said distraction head.

17. The distractor according to claim 14, wherein said second working distraction height is greater than said first working distraction height.