Electrical box extender

• US 7,189,928 B2
• Filed: 05/10/2005
• Issued: 03/13/2007
• Est. Priority Date: 03/07/2005
• Status: Active Grant

• Current Assignee: Denier Electric Co., Inc.
• Original Assignee: Denier Electric Co., Inc.
• Inventors: Denier, Dennis J.
• Primary Examiner(s): PATEL, DHIRUBHAI R
• Application Number:
  US11/125,741
• Publication Number:
  US 20060207781A1
• Time in Patent Office: 672 Days
• Field of Search: 174/480, 174/481, 174/488, 174500-504, 220/3.6, 220/3.8, 220/4.02, 439/535, 248/906, 361/600, 361/660, 335/18
• US Class Current: 174/481
• CPC Class Codes: H02G 3/123 in thin walls
• CPC Class Codes: Y10S 248/906 Electrical outlet box support

Abstract

A drywall extension sleeve for an electrical box includes a rectangular sleeve with upper and lower flanges. The extension box preferably has an outer dimension that mates with a drywall ring or box. The sleeve is preferably attached to a pre-wired assembly which includes an electric cable and electrical box, drywall ring and the electrical component wired to the cable. The extension sleeve is positioned between the drywall ring or box and the electrical component. The electrical assembly is installed and drywall is then attached to the framed-in wall. An opening is provided through the drywall for the electrical component. The electrical component is then loosened and the extension sleeve and electrical component moved outwardly. Retention clips are placed in upper and lower flanges of the extension sleeve and the electrical component is tightened, drawing the extension and the component flush against the outer surface of the drywall.

Claims

1. An electrical box extension comprising a hollow sleeve having first, second, third and fourth opposed walls, said third and fourth opposed walls having a first flange and a second flange, said flanges generally perpendicular to said third and fourth walls;

said sleeve adapted to receive an electrical component with holes in said first and second flanges adapted to receive mounting screws of said electrical component;

each one of said flanges having a sleeve with an opening parallel to said one flange; and

first and second drywall engaging clips separate from said extension adapted to extend through said openings to engage said first and second flanges.

2. The electrical box extension claimed in claim 1 wherein said first and second flanges each have two openings adapted to receive first and second tabs of said first and second drywall engaging clips.

3. The electrical box extension claimed in claim 2 wherein said clips have a central opening adapted to permit passage of a screw for mounting a cover plate.

4. The electrical box extension claimed in claim 1 wherein said hollow sleeve is a continuous rectangular sleeve.

5. The electrical box extension claimed in claim 1 wherein said sleeve is a fire rated plastic.

6. The electrical box extension claimed in claim 1 wherein said sleeve has an exterior surface which mates with an interior edge of a drywall ring.

7. The electrical box extension claimed in claim 6 having upper and lower walls each having scalloped portions.

8. The electrical box extension claimed in claim 1 wherein said sleeve has an exterior surface that mates with an interior edge of an electrical box.

9. A pre-wired electrical assembly comprising an electrical box, an electrical component attached to said electrical box and wired to a cable attached to said electrical box, an electrical box extension having first and second flanges, said extension mounted to said assembly between said electrical component and said box with first and second mounting screws extending through said flanges in said electrical component and fasteners extended through said flanges in said extension fixing said extension and said component to said electrical box, separable drywall engaging clips attachable to said flanges.

10. The pre-wired electrical assembly claimed in claim 9 further comprising a drywall ring mounted to said electrical box wherein said electrical component is mounted to said drywall ring with said extension interposed between said electrical component and said drywall ring and wherein said first and second flanges of said extension engage said drywall ring.

11. The pre-wired assembly claimed in claim 10 wherein said extension has an exterior surface which mates with an interior edge of said drywall ring.

12. The pre-wired assembly claimed in claim 10 further comprising a mounting bracket interposed between said drywall ring and said electrical box.

13. The pre-wired assembly claimed in claim 12 wherein said hollow sleeve is a continuous generally rectangular sleeve having two walls with scalloped portions.

14. The pre-wired assembly claimed in claim 13 wherein said sleeve is a fire rated plastic.

15. The pre-wired assembly claimed in claim 13 wherein said drywall engaging clips include a central opening adapted to permit passage of mounting screws for a cover plate.

16. The pre-wired assembly claimed in claim 10 wherein said first and second flanges each have two openings adapted to receive first and second tabs of said first and second drywall engaging clips.

17. The method of installing the pre-wired assembly claimed in claim 16 comprising attaching said bracket to a support structure, covering said assembly with drywall, providing an opening through said drywall to permit access to said electrical component, loosening said fasteners and pulling said extension beyond an outer surface of said drywall, attaching retention clips to said flanges of said extension ring and tightening said mounting screws to thereby draw said extension and said electrical component flush with said outer surface of said drywall.

18. The pre-wired assembly claimed in claim 9 wherein said electrical component is a duplex outlet.

19. The pre-wired assembly claimed in claim 9 wherein said electrical component is an electric switch.

20. The pre-wired assembly claimed in claim 19 further comprising a cover plate over said switch with mounting screws extended into said upper and lower tabs of said switch and through holes in said clips.