Method for detecting arc faults

• US 7,190,562 B2
• Filed: 09/09/2004
• Issued: 03/13/2007
• Est. Priority Date: 09/09/2004
• Status: Expired due to Fees

• Current Assignee: Sensata Technologies Massachusetts Incorporated (Sensata Technologies Holding Plc)
• Original Assignee: Sensata Technologies Incorporated (Sensata Technologies Holding Plc)
• Inventors: Kawate, Keith W., Rabiner, Mark D., Fontaine, Lucien, Lavado, Michael J., Pellon, Christian V., Mayer, Roger D., Parker, Michael, Edmunds, Lynwald, Nicolls, Christopher A., Zanelli, Robert, Ting, Jeffrey B.
• Primary Examiner(s): Deberadinis; Robert L.
• Assistant Examiner(s): Román; Luis E.
• Application Number:
  US10/937,487
• Publication Number:
  US 20060050450A1
• Time in Patent Office: 915 Days
• Field of Search: 361/42, 361/50, 361/5
• US Class Current: 361/5
• CPC Class Codes: H02H 1/0015 Using arc detectors
• CPC Class Codes: H02H 1/0092 concerning the data processing means, e.g. expert systems, neural networks

Abstract

An apparatus and method for detecting arc faults that have reduced susceptibility to nuisance tripping. The apparatus includes a current sensor, an input sense circuit, an arcing sense circuit, a power supply, a tripping (firing) circuit, a processor, and an electromechanical interface. The current sensor monitors a power input comprising an AC current, and provides high frequency components of the. AC current to the input sense circuit. The input sense circuit filters and rectifies the AC signal, and provides the rectified signal to the arcing sense circuit. The arcing sense circuit provides a voltage level accumulated over a predetermined time period, and digital signals indicative of possible electrical arcing occurring during the sampling period, to the processor. The processor measures the voltage level, stores information relating to measured voltages and the digital signals, and processes the stored information using one or more algorithms, thereby determining whether the signals resulted from an arc fault or a nuisance load. In the event the signals resulted from an arc fault, the processor activates the firing circuit to trip the electromechanical interface, thereby interrupting the power output to the load.

Claims

1. A method of detecting arc faults, comprising the steps of:

sensing a signal associated with a power input by an input sense circuit, the sensed signal being indicative of at least one potential arcing event;

receiving a representation of the sensed signal by an amplifying circuit;

generating a respective pulse corresponding to the at least one potential arcing event by the amplifying circuit;

receiving the respective pulses by an accumulating circuit;

generating an accumulated signal over a predetermined time period by the accumulating circuit;

receiving the accumulated signal and the respective pulses by a processor;

generating first data representative of the accumulated signal and second data representative of the respective pulses by the processor; and

processing at least one of the first and second data in accordance with at least one algorithm by the processor, thereby determining whether the at least one potential arcing event is indicative of an arc fault or a nuisance condition.

2. The method of claim 1 further including the steps of monitoring the power input by a current sensor, and providing the signal associated with the power input to the input sense circuit by the current sensor.

3. The method of claim 2 wherein the current sensor comprises a transformer including a primary coil having a primary coil winding and a secondary coil having a secondary coil winding, and wherein the primary coil winding is configured to surround the secondary coil winding to form a weak coupling between the respective coils.

4. The method of claim 1 further including the step of tripping an electromechanical interface coupled between the power input and a power output if the at least one potential arcing event is indicative of an arc fault, thereby disconnecting the power output from a load coupleable thereto.

5. The method of claim 4 wherein the electromechanical interface comprises a solenoid.

6. The method of claim 1 wherein the amplifying circuit comprises a comparator.

7. The method of claim 1 wherein the accumulating circuit comprises an integrating capacitor.

8. The method of claim 1 wherein the accumulating circuit comprises a digital counter.

9. The method of claim 1 wherein the amplifying circuit comprises a plurality of comparators, and further including the steps of generating a respective pulse by a respective one of the comparators in the event the sensed signal exceeds a respective predetermined threshold, receiving the respective pulses generated by the plurality of comparators by the processor, and incrementing a digital counter at different rates based on the received pulses by the processor.

10. The method of claim 1 further including the steps of measuring the accumulated signal a number of times over a set of cycles by the processor, generating the first data representative of the accumulated signal measurements by the processor, and processing the first data in accordance with an algorithm including the sub-steps of calculating a first measurement associated with a first cycle minus a second measurement associated with a second cycle to obtain a first calculated value, calculating a third measurement associated with a third cycle minus the second measurement associated with the second cycle to obtain a second calculated value, calculating the third measurement associated with the third cycle minus the first measurement associated with the first cycle to obtain a third calculated value, taking the absolute values of the first, second, and third calculated values, and calculating the first value plus the second value minus the third value to obtain a fourth calculated value.

11. The method of claim 10 further including the steps of repeating the processing of the first data in accordance with the algorithm using signal measurements corresponding to at least one different set of cycles, and maintaining a running sum of the fourth calculated values, the running sum being representative of the total amount of electrical arcing occurring during the predetermined time period.

12. The method of claim 11 further including the step of processing the second data in accordance with at least one second algorithm to count the number of arcing events included in the running sum.

13. The method of claim 1 further including the step of processing the second data in accordance with an algorithm for counting the number of arcing events occurring during the predetermined time period by the processor.

14. The method of claim 13 further including the step of capturing timing information relating to the arcing events.