Resonant converter with phase controlled switching

• US 7,190,596 B2
• Filed: 05/09/2003
• Issued: 03/13/2007
• Est. Priority Date: 05/15/2002
• Status: Expired due to Fees

• Current Assignee: TP Vision Holding BV (TPV Technology Co., Ltd. (f/k/a Nanjing Huadong Electronics Information & Technology))
• Original Assignee: Koninklijke Philips Electronics N.V. (Koninklijke Philips N.V.)
• Inventors: Sauerlander, Georg, Durbaum, Thomas
• Primary Examiner(s): Riley; Shawn
• Application Number:
  US10/514,173
• Publication Number:
  US 20050226010A1
• Time in Patent Office: 1,404 Days
• Field of Search: 363/16, 363/17, 363/15, 363/131, 323/235
• US Class Current: 363/16
• CPC Class Codes: H02M 1/0058 by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826
• CPC Class Codes: H02M 1/083 for the ignition at the zero crossing of the voltage or the current
• CPC Class Codes: H02M 3/1588 comprising at least one synchronous rectifier element H02M3/1582, H02M3/1584 take precedence
• CPC Class Codes: H05B 41/2828 using control circuits for the switching elements H05B41/2827 takes precedence
• CPC Class Codes: H05B 41/2856 against internal abnormal circuit conditions
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

In a switching DC converter with a resonant circuit output stage, the energy remaining in the resonant circuit for switching the switches of the converter in an inductive mode of operation is used to control the phase of switching. The turn-on phase of each switch is controlled to assure zero voltage switching, and the turn-off phase of each switch is controlled to assure that the resonant circuit has sufficient energy to provide this zero voltage switching.

Claims

1. A circuit arrangement for a converter with switches for chopping an input DC voltage into a chopped DC voItage, comprising

control means for controlling the switch-on times of the switches, in which switch-on times of the switches alternate with each other and are separated from each other by dead-time phases, and

circuit elements comprising a resonant circuit having at east one capacitor and at least one coil for converting the chopped DC voltage into an output voltage,

wherein:

means for determining current flowing in the resonant circuit are provided,

the control means include a comparator that compares a value dependent on the current flowing in the resonant circuit with a threshold value, and

the circuit means control the switching of the switches in dependence upon the comparison result to control the dead-time phases.

2. The circuit arrangement of claim 1, wherein:

means for determining a current gradient of the current flowing in the resonant circuit are provided, and

the comparator compares a value dependent on the current gradient with the threshold value.

3. The circuit arrangement of claim 1, wherein

the means for determining the current and/or the current gradient are provided in the resonant circuit.

4. The circuit arrangement of claim 1, wherein

the means for determining the current and/or the current gradient are provided on each switch.

5. The circuit arrangement in of claim 1, wherein

the means for determining the current and/or the current gradient include at least a resistor.

6. The circuit arrangement of claim 1, wherein

the means for determining the current and/or the current gradient include at least a current transformer.

7. The circuit arrangement of claim 1, wherein

the means for determining the current and/or the current gradient include at least a current-sense FET.

8. The circuit arrangement of claim 1, wherein

MOSFETs are used as switches, and

the current and/or the current gradient is determined via the drain-source voltage at the MOSFETs.

9. A method of controlling a pair of switches in a switching converter that provide a chopped DC voltage that is coupled to a resonant circuit, the method comprising:

determining a measure of energy in the resonant circuit, and

determining a phase at which to close each switch so as to achieve substantialty zero voltage switching at each switch, based on the measure of energy in the resonant circuit, and

controlling each switch based on each determined phase.

10. The method of claim 9, wherein:

determining the measure of enemy includes;

determining a value dependent on current flowing in the resonant circuit, and

comparing the value with a threshold value during a switch-on phase of each switch of the pair; and

controlling each switch includes alternately switching the switches off until the current has reached the threshold value.

11. The method of claim 10, including

opening each switch at or before the threshold value is reached.

12. The method of claim 10, including

preventing a switch-on of each switch after exceeding or falling below the threshold value.

13. The method of claim 10, including

adjusting the threshold value in dependence upon the input DC voltage, wherein the threshold value is raised with an increasing input DC voltage.

14. The method of claim 9, wherein:

detemilninci the measure of energy includes;

determining a value dependent on a current gradient of the current flowing in the resonant circuit, and

comparing the value to a threshold value during a switch-on phase of each switch; and

controlling each switch includes alternately switching the switches off until the current gradient has reached the threshold value.

15. The method of claim 9, wherein

switch-on intervals during which each switch is closed alternate with each other and are separated from each other by dead-time phases, and

controiling each switch includes controlling the dead-time phases between switch-on intervals in the switching converter.

16. A resonant converter comprising:

a pair of switches that are configured to produce a chopped DC voltage from an input voltage,

a resonant circuit that is configured to produce an output voltage from the chopped DC voltage,

a control circuit that is configured to control the switches based on a measure of energy in the resonant circuit,

wherein

each switch is independentiy controlled by the control circuit, and

the control circuit is configured to control each turn-on phase of each switch to achieve substantially zero voltage switching at each switch based on the measure of energy in the resonant circuit.

17. The resonant converter of claim 16, wherein

the control circuit includes a pair of phase controllers,

each phase controller being configured to provide:

a first control signal that signals when a switch of the pair may be switched off, and

a second control signal that signals when an other switch of the pair may be switched on.

18. The resonant converter of claim 17, wherein

the control circuit includes a frequency controller that is configured to control a frequency of switching the pair of switches to control the output voltage.

19. The resonant converter of claim 18, wherein

the control circuit includes a bridge controller that is configured to switch the pair of switches:

at the frequency of switching controlled by the frequency controller, and

at the turn-on phases controlled by the phase controllers.

20. The resonant converter of claim 17, wherein

each phase controller includes:

an estimator that is configured to determine the measure of energy based on one or more measures of current flow, and

a comparator that is configured to compare the measure of energy to a threshold value to provide the second control signal.

21. The resonant converter of claim 20, wherein

each phase controller includes a threshold controller that is configured to adjust the threshold value based on a measure of the input voltage.