Laundry appliance

• US 7,191,484 B2
• Filed: 02/27/2001
• Issued: 03/20/2007
• Est. Priority Date: 03/18/2000
• Status: Expired due to Fees

• Current Assignee: Dyson Technology Limited (Beeswax Holdings UK Limited)
• Original Assignee: Dyson Technology Limited (Beeswax Holdings UK Limited)
• Inventors: Dawe, Roger Michael
• Primary Examiner(s): Perrin; Joseph L.
• Application Number:
  US10/221,754
• Publication Number:
  US 20030029205A1
• Time in Patent Office: 2,212 Days
• Field of Search: 8158-159, 68/120.6, 68/231, 68/24, 681/31
• US Class Current: 8/158
• CPC Class Codes: D06F 2103/04 Quantity, e.g. weight or variation of weight
• CPC Class Codes: D06F 2103/24 Spin speed; Drum movements
• CPC Class Codes: D06F 2103/46 of the motor driving the drum
• CPC Class Codes: D06F 2105/48 Drum speed
• CPC Class Codes: D06F 2105/52 Changing sequence of operational steps; Carrying out additional operational steps; Modifying operational steps, e.g. by extending duration of steps
• CPC Class Codes: D06F 2105/56 Remaining operation time; Remaining operational cycles
• CPC Class Codes: D06F 2105/58 Indications or alarms to the control system or to the user
• CPC Class Codes: D06F 23/04 and rotating or oscillating about a vertical axis
• CPC Class Codes: D06F 33/48 Preventing or reducing imbalance or noise
• CPC Class Codes: D06F 34/18 Condition of the laundry, e.g. nature or weight

Abstract

A laundry appliance comprises a drum for receiving a load of articles. The drum comprises at least two rotatable drum portions and a drive which is capable of rotating the drum so as to cause relative rotation between the drum portions. A controller monitors and controls operation of the appliance. The controller is arranged to determine when there is an overload condition on the drive during a period when the drum portions are being rotated relatively to one another and, in the event of an overload condition, causes the drive to operate in a manner that alleviates the overload condition. The drive can abort the current drum action and begin the next drum action in the sequence and, after a predetermined number of overload conditions, can suspend counter-rotating drum operation. The user may be provided with an indication when an overload condition occurs.

Claims

1. A method of operating a laundry appliance comprising a drum for receiving a load of articles to be laundered, the drum comprising at least two rotatable drum portions and a drive capable of rotating the drum so as to cause relative rotation between adjacent rotatable drum portions, a sensor sensing a speed of the drum and producing an output indicative of the speed of the drum, and a controller for monitoring and controlling operation of the appliance based on the sensor output,

the method comprising:

causing the drive to rotate the drum portions relative to one another according to a predetermined sequence of drum actions for a period of time,

determining when there is an overload condition on the drive during the period of time and, in the event of an overload condition,

causing the drive to abort the drum action of the predetermined sequence in which the overload condition is detected and to begin the next drum action in the predetermined sequence so as to redistribute the articles and eliminate the overload condition.

2. A laundry appliance, comprising:

a drum for receiving a load of articles to be laundered, comprising at least two rotatable drum portions and a drive capable of rotating the drum so as to cause relative rotation between adjacent rotatable drum portions,

a sensor sensing a speed of the drum and producing an output indicative of an actual speed of the drum, and

a controller for monitoring and controlling operation of the appliance based on the sensor output, the controller being configured to cause the drive to rotate the drum portions relative to one another according to a predetermined sequence of drum actions for a period of time, to determine when there is an overload condition on the drive during the period of time and, in the event the controller determines the existence of an overload condition, to cause the drive to abort the drum action of the predetermined sequence in which the overload condition is detected and to begin the next drum action in the predetermined sequence so as to redistribute the articles and eliminate the overload condition.

3. An appliance according to claim 2, wherein the controller is configured to monitor the number of times an overload condition occurs and, in the event of an overload condition occurring a predetermined number of times, to cause the drive to operate without relative rotation between the portions.

4. An appliance according to claim 2, wherein, in the event of an overload condition, the controller is configured to increase the length of a laundering cycle.

5. An appliance according to claim 2, further comprising a user interface, the controller being configured to issue a signal indicating the existence of an overload condition to a user of the appliance via the user interface when an overload condition occurs.

6. An appliance according to claim 5, wherein the controller is configured to issue the signal at the end of an operating cycle of the appliance.

7. An appliance according to claim 2, wherein the controller is configured to determine a required speed at which the drum is to rotate, to monitor the actual speed at which the drum is rotating and to determine whether there is an overload condition is based on a difference between the required speed and the actual speed.

8. An appliance according to claim 7, wherein the drive further comprises a switch for switching a power supply to a motor which rotates the drum, and wherein the controller is configured to determine a period during which the switch should remain on for a given speed difference, and if the determined period exceeds a limit, the drive is deemed to be in an overload condition.

9. An appliance according to claim 2 in the form of a washing machine.

10. A laundry appliance, comprising:

a drum for receiving a load of articles to be laundered, comprising at least two rotatable drum portions and a drive capable of rotating the drum so as to cause relative rotation between adjacent rotatable drum portions,

a sensor for monitoring a supply voltage and providing an output indicative of the supply voltage to the appliance, and

a controller for monitoring and controlling operation of the appliance, wherein the controller is configured to monitor the supply voltage to the appliance output by the sensor and to determine whether there is an overload condition based on the monitored supply voltage, and

the controller is configured to cause the drive to rotate the drum portions relative to one another according to a predetermined sequence of drum actions for a period of time, to determine when there is an overload condition on the drive during the period of time and, in the event the controller determines the existence of an overload condition, to cause the drive to abort the drum action of the predetermined sequence in which the overload condition is detected and to begin the next drum action in the predetermined sequence so as to redistribute the articles and eliminate the overload condition.

11. A controller for a laundry appliance comprising a drum for receiving a load of articles to be laundered, the drum comprising at least two rotatable drum portions, a drive capable of rotating the drum so as to cause relative rotation between adjacent rotatable drum portions, and a sensor sensing a speed of the drum and producing an output indicative of the speed of the drum,

the controller comprising a unit for monitoring and controlling operation of the appliance based on the sensor output, the controller being configured to cause the drive to rotate the drum portions relative to one another according to a predetermined sequence of drum actions for a period of time, to determine when there is an overload condition during this period and, in the event of an overload condition, to cause the drive to abort the drum action of the predetermined sequence in which the overload condition is detected and to begin the next drum action in the predetermined sequence so as to redistribute the articles and eliminate the overload condition.