Thermal management system

• US 7,191,858 B2
• Filed: 10/02/2002
• Issued: 03/20/2007
• Est. Priority Date: 10/01/2002
• Status: Active Grant

• Current Assignee: Dana Canada Corporation
• Original Assignee: Dana Canada Corporation
• Inventors: Vanderwees, Doug, Cotton, James S.
• Primary Examiner(s): RESTIFO, JEFFREY J
• Application Number:
  US10/263,249
• Publication Number:
  US 20040108148A1
• Time in Patent Office: 1,630 Days
• Field of Search: 180/65.3, 903/908, 903/944, 429/24, 429/26
• US Class Current: 180/65.31
• CPC Class Codes: B60L 1/003 to auxiliary motors, e.g. for pumps, compressors
• CPC Class Codes: B60L 1/02 to electric heating circuits
• CPC Class Codes: B60L 15/20 for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
• CPC Class Codes: B60L 2240/34 Cabin temperature
• CPC Class Codes: B60L 2240/36 Temperature of vehicle components or parts
• CPC Class Codes: B60L 2240/421 Speed
• CPC Class Codes: B60L 2240/662 Temperature
• CPC Class Codes: B60L 3/0023 Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
• CPC Class Codes: B60L 3/0053 relating to fuel cells
• CPC Class Codes: B60L 58/30 for monitoring or controlling fuel cells
• CPC Class Codes: B60L 58/33 by cooling
• CPC Class Codes: B60L 58/34 by heating
• CPC Class Codes: F01P 7/165 characterised by systems with two or more loops
• CPC Class Codes: H01M 8/04007 related to heat exchange
• CPC Class Codes: H01M 8/04029 Heat exchange using liquids
• CPC Class Codes: Y02E 60/50 Fuel cells
• CPC Class Codes: Y02T 10/64 Electric machine technologies in electromobility
• CPC Class Codes: Y02T 10/72 Electric energy management in electromobility
• CPC Class Codes: Y02T 90/16 Information or communication technologies improving the operation of electric vehicles
• CPC Class Codes: Y02T 90/40 Application of hydrogen technology to transportation, e.g. using fuel cells

Abstract

A thermal management system has a high temperature heat transfer circuit and a low temperature heat transfer circuit for modulating the temperature of heat-generating components having different operating temperatures. The heat transfer circuits are in flow communication and are interdependent so that a single circulating pump can be used to pump a liquid heat transfer medium through both circuits. One of the heat transfer circuits comprises a continuous loop and the other heat transfer circuit comprises an open loop having a first end and a second end at which it is in flow communication with the first heat transfer circuit. Each heat transfer circuit is provided with a heat exchanger to modulate temperature of the heat transfer medium.

Claims

1. A thermal management system for modulating the temperature of a first heat-generating component operating at a first temperature and a second heat-generating component operating at a second temperature, the first and second temperatures being different, the system comprising:

(a) a first heat transfer circuit for circulating a heat transfer medium in heat exchange relation with the first heat-generating component, the first heat transfer circuit including a first heat exchanger for modulating the temperature of the heat transfer medium circulating in the first heat transfer circuit;

(b) a second heat transfer circuit for circulating the heat transfer medium in heat exchange relation with the second heat-generating component, the second heat transfer circuit including a second heat exchanger for modulating the temperature of the heat transfer medium circulating in the second heat transfer circuit, the first and second heat transfer circuits being in flow communication with one another;

(c) a circulation pump for circulating the heat transfer medium through both the first and second heat transfer circuits;

wherein the first heat transfer circuit forms a continuous loop, and the second heat transfer circuit has a first end and a second end at which the circuits are in flow communication; and

wherein the first end of the second heat transfer circuit is in flow communication with the first heat transfer circuit at a point which is upstream relative to the first heat-generating component, and wherein the second end of the second heat transfer circuit is in flow communication with the first heat transfer circuit at a point which is downstream relative to the first heat-generating component.

2. The thermal management system according to claim 1, wherein the first heat-generating component is a fuel cell or a fuel cell heat exchanger.

3. The thermal management system according to claim 1, wherein the second heat-generating component comprises one of a fuel generation system and an auxiliary fuel cell temperature conditioner.

4. The thermal management system according to claim 1, wherein the first temperature is greater than the second temperature, such that the heat transfer medium circulating in the first heat transfer circuit is at an equal or higher average temperature than the heat transfer medium circulating in the second heat transfer circuit.

5. The thermal management system according to claim 1, wherein the heat transfer medium flows from the first end to the second end of the second heat transfer circuit.

6. The thermal management system according to claim 5, wherein a portion of the heat transfer medium circulating in the first heat transfer circuit enters the first end of the second heat transfer circuit.

7. The thermal management system according to claim 6, wherein flow of the heat transfer medium from the first heat transfer circuit into the first end of the second heat transfer circuit is controlled by flow control means comprises one of a valve and a plurality of calibrated orifices.

8. The thermal management system according to claim 5, wherein the heat transfer medium in the second heat transfer circuit flows from the second end of the second heat transfer circuit into the first heat transfer circuit.

9. The thermal management system according to claim 1, wherein each heat exchanger comprises one or more temperature-controlled modulating means, each of the temperature-controlled modulating means comprises one of a fan-cooled radiator and a liquid-to-liquid heat exchanger.

10. The thermal management system according to claim 9, wherein the one or more temperature-controlled modulating means comprise a plurality of fan-cooled radiators arranged in parallel.

11. The thermal management system according to claim 9, wherein each of the temperature-controlled modulating means comprises a radiator provided with a thermostatically-controlled fan.

12. The thermal management system according to claim 1, wherein the second heat exchanger is upstream of the second heat-generating component.

13. The thermal management system according to claim 1, wherein the first heat transfer circuit further comprises an additional component comprises one of a fuel generation module and an auxiliary fuel cell temperature conditioner.

14. The thermal management system according to claim 13, wherein the additional component is arranged in parallel with the first heat-generating component, with a flow regulating means being provided upstream of the first heat-generating component and the additional component, the flow regulating means comprises one of a valve and a plurality of calibrated orifices.

15. The thermal management system according to claim 1, wherein the first heat exchanger is downstream of the first heat-generating component and the second heat exchanger is upstream of the second heat-generating component.

16. The thermal management system according to claim 15, wherein:

the first heat exchanger is downstream of the first heat-generating component;

the second end of the second heat transfer circuit is downstream of the first heat generating component and downstream of the first heat exchanger; and

the heat transfer medium in the second heat transfer circuit flows into the first heat transfer circuit at said second end.

17. The thermal management system according to claim 16, wherein:

the first and second heat exchangers each comprise a radiator having a thermostatically-controlled fan; and

the thermal management system further comprises a first temperature controller and a second temperature controller for controlling operation of the thermostatically-controlled fans of the respective first and second heat exchangers.

18. The thermal management system according to claim 17, wherein the first temperature controller is located downstream of the first heat exchanger and upstream of the first heat-generating component and the second temperature controller is located downstream of the second heat exchanger and upstream of the second heat-generating component.

19. The thermal management system according to claim 18, wherein:

a portion of the heat transfer medium circulating in the first heat transfer circuit enters the first end of the second heat transfer circuit;

the second heat exchanger is located immediately downstream of said first end; and

the second temperature controller is located immediately downstream of said second heat exchanger.

20. The thermal management system according to claim 18, wherein the first temperature controller is located downstream of the second end of the second heat transfer circuit.

21. The thermal management system according to claim 20, wherein the first temperature controller is located downstream of the circulation pump.

22. The thermal management system according to claim 1, wherein the first heat exchanger cools the heat transfer medium circulating in said first heat transfer circuit to said first temperature at which said first heat-generating component operates;

and

the second heat exchanger cools the heat transfer medium circulating in said second heat transfer circuit to said second temperature at which said second heat-generating component operates.

23. The thermal management system according to claim 1, wherein the first and second heat exchangers are of similar size and heat exchange capacity so as to balance the first and second heat transfer circuits.