Adjustable seat cushion thigh support system and method

• US 7,192,087 B2
• Filed: 09/23/2004
• Issued: 03/20/2007
• Est. Priority Date: 09/23/2004
• Status: Expired due to Fees

• Current Assignee: Lear Corporation
• Original Assignee: Lear Corporation
• Inventors: Saberan, Mohammad, Adragna, Vincent, Beaulieu, Eric, Wier, Paul
• Primary Examiner(s): White; Rodney B.
• Assistant Examiner(s): GARRETT, ERIKA P
• Application Number:
  US10/947,828
• Publication Number:
  US 20060061167A1
• Time in Patent Office: 908 Days
• Field of Search: 297/216.1, 297/216.15, 297/216.14, 297/216.13, 297/216.19, 297/284.9, 297/284.11, 297/330, 280/748, 280/752, 248/421
• US Class Current: 297/284.11
• CPC Class Codes: B60N 2/62 Thigh-rests B60N2/914 takes precedence

Abstract

An adjustable seat cushion thigh support system 10 for the use of a seat and method for providing same. The seat has a cushion pan 12 that is fixed in relation to a vehicle. A pair of side rails 14 and a rear cross member 16 form the fixed cushion pan 12. The thigh support system 10 has fixed anchor brackets 18 that extend inwardly from side rails 14. Slider brackets 20 are adapted to move forwardly and rearwardly in relation to the anchor brackets 18. A cushion ramp 22 is supported by the slider brackets 20 so as to permit forward and rearward motion of the cushion ramp 22 when the slider brackets 20 move in relation to the cushion pan 12. The cushion ramp 22 underlies the seat cushion thigh support.

Claims

1. An adjustable seat cushion thigh support system for use in a seat having a cushion pan in a vehicle, the cushion pan having a pair of side rails, the thigh support system comprising:

one or more anchor brackets affixed to and extending inwardly from the side rails;

one or more slider brackets adapted to move forwardly and rearwardly in relation to the anchor brackets;

a movable cushion ramp supported by the slider brackets that permit forward and rearward motion of the cushion ramp when the slider brackets move in relation to the cushion pan;

a pair of bushings extending inwardly from each anchor bracket;

a pair of oval slots defined by the slider brackets, at least one of the pair of slots being adapted to receive an associated bushing that engages therewith; and

drive means for moving the cushion ramp forwardly and rearwardly, the drive means including;

a motor;

a linkage mechanism adapted to deliver rotary motion from the motor;

a pair of leadscrews rotatable in response to the motor and the linkage mechanism; and

a pair of drive nuts affixed to the slider brackets, the drive nuts being threadingly engaged with the leadscrews so that as the leadscrews rotate, the slider brackets move linearly in response thereto.

2. The adjustable seat cushion thigh support system of claim 1, further including:

a fixed ramp supported by the cushion pan, the fixed ramp lying below the cushion ramp.

3. An adjustable seat cushion thigh support system, including:

one or more anchor brackets affixed to and extending inwardly from the side rails;

one or more slider brackets adapted to move forwardly and rearwardly in relation to the anchor brackets;

a movable cushion ramp supported by the slider brackets that permit forward and rearward motion of the cushion ramp when the slider brackets move in relation to the cushion pan; and

drive means for moving the cushion ramp forwardly and rearwardly, the drive means including;

a motor supported between the rails;

a linkage mechanism extending from the motor;

a pair of gear boxes, at least one having a driving side that receives the linkage mechanism and a driven side;

one or more leadscrews extending from the driven sides of the at least one gear box, the one or more leadscrews rotating in response to rotation of the linkage mechanism; and

one or more drive nuts affixed to the slider brackets, the one or more drive nuts having threaded apertures that are threadingly engaged with the one or more leadscrews so that as the one or more leadscrews rotate, the slider brackets move linearly in response thereto.

4. An adjustable seat cushion thigh support system for use in a seat having a cushion pan in a vehicle, the cushion pan having a pair of side rails, the thigh support system comprising:

one or more anchor brackets affixed to and extending inwardly from the side rails;

one or more slider brackets adapted to move forwardly and rearwardly in relation to the anchor brackets;

movable cushion ramp supported by the slider brackets that permit forward and rearward motion of the cushion ramp when the slider brackets move in relation to the cushion pan;

drive means for moving the cushion ramp forwardly and rearwardly, the drive means including;

a motor supported by the cushion pan;

a linkage mechanism adapted to deliver rotary motion from the motor;

a pair of leadscrews rotatable in response to the motor and the linkage mechanism; and

a pair of drive nuts affixed to the slider brackets, the drive nuts being threadingly engaged with the leadscrews so that as the leadscrews rotate, the slider brackets move linearly in response thereto.

5. The adjustable seat cushion thigh support system of claim 4, further comprising:

a pair of bushings extending inwardly from each anchor bracket; and

a pair of oval slots defined by the slider brackets, each one of the pair of apertures being adapted to receive an associated bushing that engages therewith.

6. An adjustable seat cushion thigh support system for use in a seat having a cushion pan in a vehicle, the cushion pan having a pair of side rails, the thigh support system comprising:

one or more anchor brackets affixed to and extending inwardly from the side rails;

one or more slider brackets adapted to move forwardly and rearwardly in relation to the anchor brackets;

a movable cushion ramp supported by the slider brackets that permit forward and rearward motion of the cushion ramp when the slider brackets move in relation to the cushion pan;

drive means for moving the cushion ramp forwardly and rearwardly, the drive means including;

a motor supported between the rails;

a linkage mechanism extending from the motor;

a pair of gear boxes, each having a driving side that receives the linkage mechanism and a driven side;

a pair of lead screws extending from the driven sides of the gear boxes, the lead screws rotating in response to rotation of the linkage mechanism; and

a pair of drive nuts affixed to the slider brackets, the drive nuts having threaded apertures that are threadingly engaged with the lead screws so that as the lead screws rotate, the slider brackets move linearly in response thereto.

7. The adjustable seat cushion thigh support system of claim 6 further comprising:

a fixed ramp extending between the side rails, the fixed ramp lying below the cushion ramp.

8. The adjustable seat cushion thigh support system of claim 6 further comprising:

a pair of bushings extending inwardly from each anchor bracket; and

a pair of oval apertures defined by the slider brackets, each pair of apertures associated with a slider bracket being adapted to receive a pair of associated bushings that extend at least partially therethrough.