Load control circuit and method for achieving reduced acoustic noise

• US 7,193,404 B2
• Filed: 11/24/2004
• Issued: 03/20/2007
• Est. Priority Date: 11/24/2004
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Weightman, Russell
• Primary Examiner(s): NGUYEN, MATTHEW VAN
• Application Number:
  US10/997,195
• Publication Number:
  US 20060109702A1
• Time in Patent Office: 846 Days
• Field of Search: 323/148, 323/149, 323152-154, 323217-219, 323/320, 323/324, 323/325, 323/365, 315/194, 315/199, 315/209.SC, 315/291
• US Class Current: 323/325
• CPC Class Codes: H05B 39/08 by shifting phase of trigger voltage applied to gas-filled controlling tubes also in controlled semiconductor devices in converters H02M5/00; with regulation G05F1/44

Abstract

A load control circuit having first and second terminals for connection in series with a controlled load comprises a bidirectional semiconductor switch for switching at least a portion of both positive and negative half cycles of an alternating current source waveform to the load. The bidirectional semiconductor switch has a control electrode. The load control circuit includes a phase angle setting circuit, including a timing circuit, which sets the phase angle during each half cycle of the AC source waveform when the bidirectional semiconductor switch conducts. The phase angle setting circuit includes a voltage threshold trigger device connected in series with the control electrode of the switch. The phase angle setting circuit further comprises a rectifier bridge connected in series between an output of the timing circuit and the control electrode of the semiconductor switch, wherein the rectifier bridge has a first pair of terminals and a second pair of terminals, the first pair of terminals connected in series between an output of the timing circuit and the control electrode of the semiconductor switch, and the second pair of terminals connected to the voltage threshold trigger device. The load control circuit further includes an impedance in series electrical connection with the semiconductor switch control electrode. Acoustic noise generated in the load connected in series with the load control circuit is reduced, particularly when the load is a toroidal transformer driving a magnetic low voltage lamp and the load control circuit is a two-wire dimmer.

Claims

1. A load control circuit having first and second terminals for connection in series with a controlled load, the load control circuit comprising a bidirectional semiconductor switch for switching at least a portion of both positive and negative half cycles of an alternating current source waveform to the load, the bidirectional semiconductor switch having a control electrode, further comprising:

a phase angle setting circuit including a timing circuit which sets the phase angle during each half cycle of the AC source waveform when the bidirectional semiconductor switch conducts;

the phase angle setting circuit including a voltage threshold trigger device connected in series with the control electrode of the switch, further comprising a rectifier bridge connected in series between an output of the timing circuit and the control electrode of the semiconductor switch, and wherein the rectifier bridge has a first pair of terminals and a second pair of terminals, the first pair of terminals connected in series between the output of the timing circuit and the control electrode of the semiconductor switch, and the second pair of terminals connected to the voltage threshold trigger device;

whereby acoustic noise generated in the load connected in series with the load control circuit is reduced.

2. The circuit of claim 1, wherein the voltage threshold trigger device comprises a diac, a silicon bilateral switch, a sidac, or a zener diode.

3. The circuit of claim 1, wherein the semiconductor switch comprises a triac.

4. The circuit of claim 1, wherein the timing circuit comprises a resistor-capacitor time constant circuit.

5. The circuit of claim 1, wherein the rectifier bridge comprises four diodes connected in a bridge rectifier configuration.

6. The circuit of claim 4 wherein the resistor-capacitor time constant circuit includes a potentiometer for adjusting the phase angle at which conduction of the semiconductor switch occurs.

7. The circuit of claim 1, further comprising a filter comprising an inductor coupled in series with the load control circuit.

8. The circuit of claim 1, further comprising a filter comprising an RC circuit coupled across the load control circuit terminals.

9. The circuit of claim 1, wherein the load comprises a step-down transformer having a primary coupled in series with the load control circuit and having a secondary connected to a low voltage lamp load.

10. The circuit of claim 9, wherein the transformer comprises a toroidal transformer.

11. The circuit of claim 1, further comprising a resistor coupled in series with the control electrode of the switch.

12. The circuit of claim 1, wherein the rectifier bridge insures that current flows in the voltage threshold trigger device in only one direction.

13. The circuit of claim 1, wherein the load comprises a lamp load.

14. The circuit of claim 1, wherein the load comprises an electric motor.

15. The circuit of claim 1, further comprising a voltage compensation circuit coupled to the time constant circuit to alter the voltage supplied at the output of the timing circuit and thereby to compensate for a voltage across the load control circuit.

16. The circuit of claim 15, wherein the voltage compensation circuit includes a diac.

17. A method for reducing acoustic noise generated in an electrical load driven by a phase-cut load control circuit from an AC source waveform, the method comprising:

setting a phase angle during each half cycle of the AC source waveform when a bidirectional semiconductor switch conducts;

providing a voltage threshold trigger device connected in series with a control electrode of the switch, whereby control electrode current is provided to the switch when a threshold voltage is exceeded;

further comprising providing the control electrode current to the switch such that the control electrode current flows in only one direction through the voltage threshold trigger device, thereby to reduce asymmetry in the control electrode current and contribute to reduced acoustic noise in the load.

18. The method of claim 17, wherein the step of providing the control electrode current to the switch comprises providing a rectifier bridge in series between an output of a phase angle setting circuit and the control electrode of the switch and wherein the rectifier bridge has a first pair of terminals and a second pair of terminals, the first pair of terminals connected in series between an output of the phase angle setting circuit and the control electrode of the switch, and the second pair of terminals connected to the voltage threshold trigger device.

19. The method of claim 17, further comprising providing a resistance in series with the control electrode to balance the current to the control electrode in each half cycle.

20. A load control circuit having first and second terminals for connection in series with a controlled load, the load control circuit comprising a bidirectional semiconductor switch for switching at least a portion of both positive and negative half cycles of an alternating current source waveform to a load, the bidirectional semiconductor switch having a control electrode, further comprising:

a phase angle setting circuit including a timing circuit which sets the phase angle during each half cycle of the AC source waveform when the bidirectional semiconductor switch conducts;

the phase angle setting circuit including a voltage threshold trigger device connected in series with the control electrode of the switch, further comprising a first circuit connected between the timing circuit and the control electrode of the semiconductor switch for insuring that current flowing through the voltage threshold trigger device flows in only one direction, and wherein the first circuit has a first pair of terminals and a second pair of terminals, the first pair of terminals connected in series between an output of the timing circuit and the control electrode of the semiconductor switch, and the second pair of terminals connected to the voltage threshold trigger device;

whereby acoustic noise generated in the load connected in series with the load control circuit is reduced.

21. The circuit of claim 20, wherein the first circuit comprises a rectifier bridge.

22. The circuit of claim 20, wherein the voltage threshold trigger device comprises a diac, a silicon bilateral switch, a sidac, or a zener diode.

23. The circuit of claim 20, wherein the semiconductor switch comprises a triac.

24. The circuit of claim 20, wherein the timing circuit comprises a resistor-capacitor time constant circuit.

25. The circuit of claim 21, wherein the bridge rectifier comprises four diodes connected in a bridge rectifier configuration.

26. The circuit of claim 24, wherein the resistor-capacitor time constant circuit includes a potentiometer for adjusting the phase angle at which conduction of the semiconductor switch occurs.

27. The circuit of claim 20, further comprising a filter comprising an inductor coupled in series with the load control circuit.

28. The circuit of claim 20, further comprising a filter comprising an RC circuit coupled across the load control circuit terminals.

29. The circuit of claim 20, wherein the load comprises a step-down transformer having a primary winding coupled in series with the load control circuit and having a secondary winding connected to a low voltage lamp load.

30. The circuit of claim 29, wherein the transformer comprises a toroidal transformer.

31. The circuit of claim 20, further comprising a resistor coupled in series with the control electrode of the switch.

32. The circuit of claim 20, wherein the load comprises a lamp load.

33. The circuit of claim 20, wherein the load comprises an electric motor.

34. The circuit of claim 20, further comprising a voltage compensation circuit coupled to the time constant circuit to alter the voltage supplied at the output of the timing circuit and thereby to compensate for a voltage across the load control circuit.

35. The circuit of claim 34, wherein the voltage compensation circuit comprises a diac.

36. A two-wire dimmer for delivering power from an alternating current, line voltage source to a load, comprising:

a bidirectional semiconductor switch, adapted to be coupled between said source and said load;

said semiconductor switch having a control input and operable to provide an output voltage to said load;

a timing circuit adapted to be coupled between said source and said load and having an output;

said timing circuit operable to generate a signal representative of a desired conduction time of said bidirectional semiconductor switch;

a trigger device having a first terminal in series electrical connection with said output of said timing circuit and a second terminal in series electrical connection with said control input of said bidirectional semiconductor switch;

said trigger device having a first voltage-current characteristic when current is flowing from said first terminal to said second terminal, and a second voltage-current characteristic when current is flowing from said second terminal to said first terminal;

wherein said first voltage-current characteristic is substantially identical to said second voltage-current characteristic; and

an impedance in series electrical connection between said output of said timing circuit and said control input of said semiconductor switch such that said impedance ensures that the magnitude of the current that flows into said control input is substantially equal to the magnitude of the current that flows out of said control input.

37. The dimmer of claim 36, wherein said trigger device comprises:

a rectifier bridge having a first pair of terminals for receipt of an alternating current voltage and a second pair of terminals for outputting a direct current voltage;

wherein said first pair of terminals are said first and second terminals of said trigger device; and

a diac coupled between said second pair of terminals of said rectifier bridge.

38. The dimmer of claim 37, wherein said impedance comprises a resistor.

39. The dimmer of claim 38, wherein said timing circuit comprises a double-phase-shift resistor-capacitor circuit having a potentiometer.

40. The dimmer of claim 38, wherein said timing circuit further comprises a voltage compensation circuit, said voltage compensation circuit comprising:

a second rectifier bridge having a first pair of terminals for receipt of an alternating current voltage and a second pair of terminals for outputting a direct current voltage; and

a second diac coupled between said second pair of terminals of said rectifier bridge;

whereby said voltage compensation circuit is operable to vary said desired conduction time in inverse relation to the RMS voltage of the source so as to substantially maintain the power delivered to said load at a desired level.

41. The dimmer of claim 40, wherein said timing circuit further comprises a DC compensation circuit, said DC compensation circuit comprising:

a DC compensation capacitor in series electrical connection between said voltage compensation circuit diac and said load; and

a DC compensation resistor in series electrical connection between said source and the junction of said DC compensation capacitor with said voltage compensation circuit diac;

whereby said DC compensation circuit is operable to reduce a DC component of said output voltage by causing said conduction time of said bidirectional semiconductor switch to increase in alternate half cycles and to decrease in complementary alternate half cycles so as to substantially render said conduction time of said bidirectional semiconductor switch equal in each half cycle.

42. The dimmer of claim 36, wherein said timing circuit comprises a single-phase-shift resistor-capacitor circuit.

43. The dimmer of claim 42, wherein said timing circuit comprises a double-phase-shift resistor-capacitor circuit.

44. The dimmer of claim 43, wherein said timing circuit further comprises a potentiometer.

45. The dimmer of claim 42, wherein said timing circuit further comprises a potentiometer.

46. The dimmer of claim 36, wherein said timing circuit further comprises a voltage compensation circuit;

said voltage compensation circuit operably coupled to vary said conduction time of said bidirectional semiconductor switch in inverse relation to the RMS voltage of said source so as to substantially maintain the power delivered to said load at a desired level.

47. The dimmer of claim 46, wherein said voltage compensation circuit comprises a diac.

48. The dimmer of claim 47, wherein said voltage compensation circuit further comprises a rectifier bridge having a first pair of terminals for receipt of an alternating current voltage and a second pair of terminals for outputting a direct current voltage;

wherein said diac is coupled between said second pair of terminals of said rectifier bridge.

49. The dimmer of claim 48, wherein said output voltage comprises an alternating current component and a direct current component;

said direct current component having a net value of less than 0.1 volts.

50. The dimmer of claim 36 wherein said impedance is coupled between said trigger device second terminal and said bidirectional semiconductor switch control input.

51. The dimmer of claim 36 wherein said impedance is coupled between said timing circuit output and said trigger device first terminal.

52. The dimmer of claim 37 wherein said impedance is coupled between said rectifier bridge second pair of terminals, in series electrical connection with said diac.