Apparatus and methods for illuminating optical systems

• US 7,196,849 B2
• Filed: 05/24/2004
• Issued: 03/27/2007
• Est. Priority Date: 05/22/2003
• Status: Active Grant

• Current Assignee: Synopsys Incorporated
• Original Assignee: Optical Research Associates (Synopsys Incorporated)
• Inventors: Cassarly, William J., McGuire, James P. Jr.
• Primary Examiner(s): Harrington; Alicia M
• Application Number:
  US10/852,679
• Publication Number:
  US 20050018309A1
• Time in Patent Office: 1,037 Days
• Field of Search: 359630-634, 359638-640, 349/8, 349/9, 349/11, 353/33, 353/34, 353/81, 345 7- 9
• US Class Current: 359/630
• CPC Class Codes: G02B 27/0081 with means for altering, e.g. enlarging, the entrance or exit pupil

Abstract

Various embodiments involving structures and methods for illumination can be employed, for example, in projectors, head-mounted displays, helmet-mounted displays, back projection TVs, flat panel displays as well as other optical systems. Certain embodiments may include prism elements for illuminating, for example, a spatial light modulator. Light may be coupled to the prism in some cases using fiber optics or lightpipes. The optical system may also include a diffuser having scatter features arranged to scatter light appropriately to produce a desired luminance profile. Other embodiments are possible as well.

Claims

1. A head mounted display for forming images in a user'"'"'s eye, said display comprising:

a spatial light modulator comprising an array of pixels that can be selectively modulated to create a pattern;

a light source comprising a plurality of emitters, each of said emitters outputting a different color light,

one or more light pipes disposed with respect to said light source to receive light from said plurality of emitters, said one or more light pipes configured to split the light output by each of said light emitters into first and second portions having substantially identical wavelength characteristics, said one or more light pipes having outputs for outputting said first and second portions;

first and second polarizing reflective surfaces disposed to receive said first and second portions of light, respectively, said first and second reflective surfaces inclined or declined with respect to each other to reflect said first and second portions of light to first and second sections of said spatial light modulator;

at least one polarizer disposed such that said first and second portions of light received by said first and second polarizing reflective surfaces are polarized;

first and second diffusers disposed in respective first and second optical paths between said outputs of said one or more light pipes and said first and second polarizing reflecting surfaces;

imaging optics disposed with respect to said spatial light modulator to receive light from said first and second sections of said spatial light modulator for imaging said pattern formed by said spatial light modulator; and

a head gear for supporting at least said spatial light modulator and imaging optics.

2. The head mounted display of claim 1, wherein said plurality of emitters comprises an array of light emitting diodes.

3. The head mounted display of claim 1, wherein said plurality of emitters comprises red, blue, and green light emitting diodes.

4. The head mounted display of claim 1, wherein said first and second polarizing reflective surfaces comprise polarization beamsplitting surfaces disposed in a prism element.

5. The head mounted display of claim 1, wherein said first and second sections of said spatial light modulator are adjacent.

6. The head mounted display of claim 1, further comprising optical elements having asymmetry disposed in said first and second optical paths, respectively, said optical elements providing asymmetric beams to illuminate respective asymmetric areas on said spatial light modulator.

7. The head mounted display of claim 1, wherein said imaging optics includes an optical combiner.

8. The head mounted display of claim 1, wherein said one or more light pipes comprises optical fiber.

9. The head mounted display of claim 1, wherein said one or more light pipes comprises one or more optical fiber bundles.

10. The head mounted display of claim 1, further comprising first and second beam shaping optics disposed respectively in said first and second optical paths between the outputs of said one or more light pipes and said first and second polarizing reflecting surfaces.

11. The head mounted display of claim 10, wherein said first and second optical elements comprise refractive lens elements, diffractive optical elements, or reflective optical elements.

12. The head mounted display of claim 10, wherein said first and second optical elements have asymmetry that provide asymmetric beams to illuminate respective asymmetric areas on said spatial light modulator.

13. The head mounted display of claim 10, further comprising first and second collimating lenses disposed respectively in said first and second optical paths between the first and second beam shaping elements and said first and second diffusers, said first and second portions of light diverging from said first and second optical elements, said first and second collimators substantially collimating said first and second portions incident on said first and second diffusers.

14. The head mounted display of claim 1, wherein at least one of said first and second diffusers comprises a light box.

15. The head mounted display of claim 14, wherein said light box comprises diffusely reflecting sidewalls.

16. A head mounted display for forming images in a user'"'"'s eye, said display comprising:

a spatial light modulator comprising an array of pixels that can be selectively modulated to create a pattern;

a light source outputting light that is split into first and second portions having substantially identical wavelength characteristics;

first and second separate optical paths for said first and second portions of light, respectively;

first and second reflective surfaces in said first and second optical paths, said first and second reflective surfaces facing different directions and being oriented to reflect said first and second portions of light to first and second sections of said spatial light modulator;

imaging optics disposed with respect to said spatial light modulator to receive light from said first and second sections of said spatial light modulator for imaging said pattern formed by said spatial light modulator;

a head gear for supporting at least said spatial light modulator and imaging optics; and

optical elements having asymmetry disposed in said first and second optical paths, respectively, said optical elements providing asymmetric beams to illuminate respective asymmetric areas on said spatial light modulator, wherein said optical elements having asymmetry are selected from the group consisting of cylindrical lenses, mixing rods, and fly'"'"'s-eye lenses.

17. A head mounted display for forming images in a user'"'"'s eye, said display comprising:

a spatial light modulator comprising an array of pixels that can be selectively modulated to create a pattern;

a light source outputting light that is split into first and second portions having substantially identical wavelength characteristics;

first and second separate optical paths for said first and second portions of light, respectively;

first and second reflective surfaces in said first and second optical paths, said first and second reflective surfaces facing different directions and being oriented to reflect said first and second portions of light to first and second sections of said spatial light modulator;

imaging optics disposed with respect to said spatial light modulator to receive light from said first and second sections of said spatial light modulator for imaging said pattern formed by said spatial light modulator;

a head gear for supporting at least said spatial light modulator and imaging optics; and

diffusers disposed in said first and second optical paths.

18. A method of forming an image in the eye of a viewer using a head mounted display, said method comprising:

selectively altering a plurality of pixels in a spatial light modulator thereby forming a pattern with said spatial light modulator;

emitting light from a light source comprising a plurality of light emitters having different colors;

splitting said light emitted from said plurality of light emitters into first and second portions, each portion having substantially similar wavelength characteristics;

diffusing said first and second portions of light;

polarizing said light emitted from said light source such that said first and second portions of light are polarized;

reflecting said first and second portions of polarized light off of first and second polarizing reflective surfaces to respective first and second sections of said spatial light modulator, said first and second polarizing reflective surfaces being oriented differently; and

propagating a portion of said light from said first and second sections of said spatial light modulator through said first and second polarizing reflective surfaces to imaging optics to form an image of said pattern in said viewer'"'"'s eye.

19. The method of claim 18, wherein said first and second sections of said spatial light modulator are asymmetric and said first and second portions of light are shaped into first and second asymmetric beams.

20. The method of claim 18, wherein substantially all of said light in said first portion is directed to said first section of said spatial light modulator and substantially all of said light from said second portion is directed to said second section of said spatial light modulator.

21. The method of claim 18, wherein said first and second portions of light have substantially the same color.

22. The method of claim 18, further comprising time division multiplexing the plurality of emitters so as to cycle through different colors.

23. The method of claim 18, synchronizing the spatial light modulator with the cycling of the emitters.

24. The method of claim 18, further comprising polarizing said light emitted by said plurality of emitters such that said first and second portions of light are reflected from said first and second polarizing reflecting surfaces.

25. The method of claim 24, further comprising polarizing said first and second portions such that said first and second portions of light are reflected from said first and second polarizing reflecting surfaces.

26. The method of claim 18, further comprising collimating said first and second portions prior to diffusing said first and second portions.

27. The method of claim 18, wherein diffusing said first and second portions of light comprises injecting light into a light box.

28. The method of claim 27, wherein said light box comprises diffusely reflecting sidewalls.

29. A method of forming an image in the eye of a viewer using a head mounted display, said method comprising:

selectively altering a plurality of pixels in a spatial light modulator thereby forming a pattern with said spatial light modulator;

splitting light emitted from a light source into first and second portions, each portion having substantially similar wavelength characteristics, wherein said light source comprises a plurality of light emitters and said light from said plurality of light emitters is collected in a mixing area and split into said first and second portions;

reflecting said first and second portions of light off of first and second reflective surfaces to respective first and second sections of said spatial light modulator; and

propagating a portion of said light from said first and second sections of said spatial light modulator through said first and second reflective surfaces to imaging optics to form an image of said pattern in said viewer'"'"'s eye.

30. A method of forming an image in the eye of a viewer using a head mounted display, said method comprising:

selectively altering a plurality of pixels in a spatial light modulator thereby forming a pattern with said spatial light modulator;

splitting light emitted from a light source into first and second portions, each portion having substantially similar wavelength characteristics;

reflecting said first and second portions of light off of first and second reflective surfaces to respective first and second sections of said spatial light modulator; and

propagating a portion of said light from said first and second sections of said spatial light modulator through said first and second reflective surfaces to imaging optics to form an image of said pattern in said viewer'"'"'s eye; and

substantially balancing said first and second portions of said light from said light source.

31. The method of claim 30, wherein said light from said light source is split such that said first and second portions are substantially equal in intensity.

32. A method of manufacturing a head mounted display, said method comprising:

disposing an optical conveyance with respect to a light source to receive light therefrom, said optical conveyance having first and second sections;

disposing distal ends of said first and second sections of said optical conveyance to direct light output from said distal ends to respective first and second reflective surfaces;

orienting said first and second reflective surfaces to aim light output from said first and second sections of said optical conveyance toward respective first and second regions of a spatial light modulator, said first and second sections of said optical conveyance providing substantially balanced optical power to said first and second regions of said spatial light modulator; and

disposing imaging optics with respect to said spatial light modulator to receive light from said first and second regions of said spatial light modulator and to project said light for forming of images of said first and second regions.

33. The method of manufacture of claim 32, wherein said imaging optics has an effective focal point and said spatial light modulator is substantially located at said focal point of said imaging optics to form images of said first and second sections at infinity.

34. An illumination engine for a rear projection TV, said illumination engine comprising:

a spatial light modulator configured to form spatial patterns;

projection optics disposed with respect to said spatial light modulator to project images of said patterns to a rear projection TV screen;

an illumination engine mounting structure, said spatial light modulator and said projection optics affixed to said illumination engine mounting structure;

a light source comprising a plurality of different color light emitters;

an optical conveyance disposed to receive light from said illumination source;

first and second diffusers; and

a prism having first and second inputs and an output disposed with respect to respective first and second regions on said spatial light modulator, said prism providing separate optical paths from said respective first and second input surfaces to said first and second regions of said spatial light modulator,

wherein (i) said optical conveyance is split such that a first portion of said light from said optical conveyance is directed to said first input of said prism and a second portion of said light from said optical conveyance is directed to said second input of said prism and (ii) said first and second diffusers are positioned such that said first and second portions of light directed to said first and second inputs of said prism are diffused by said first and second diffusers, respectively.

35. The illumination engine of claim 34, wherein said prism is disposed between said projection optics and said spatial light modulator.

36. The illumination engine of claim 34, wherein said optical conveyance is split to provide substantially equal intensity illumination of said first and second regions on said spatial light modulator.

37. The illumination engine of claim 34, wherein said optical conveyance is selected from the group consisting of optical fiber and light piping.

38. The illumination engine of claim 34, wherein said spatial light modulator is configured to receive video signals selected from the group consisting of analog video signals and digital video signals.

39. The illumination engine of claim 34, further comprising asymmetric beamshaping optics for providing asymmetric beams for illuminating said first and second regions of said spatial light modulator.

40. The illumination engine of claim 34, wherein at least one of said first and second diffusers comprises a light box.

41. The illumination engine of claim 40, wherein said light box comprises diffusely reflecting sidewalls.

42. A projector for forming an image on a screen comprising:

a spatial light modulator assembly comprising a plurality of pixels that can be selectively altered so as to form an optical pattern;

a light source comprising a plurality of different color light emitters, each of said different color light emitters outputting light that is split into first and second portions;

first and second respective optical paths for said first and second portions of light, respectively,

first and second polarizing reflective surfaces in said optical paths, said first and second polarizing reflective surfaces angled with respect to each other such that said first and second portions propagate along said first and second optical paths to respective first and second regions of said spatial light modulator;

first and second diffusers in said optical paths such that said first and second portions of light that propagate to said spatial light modulator are diffused prior to reaching said spatial light modulator; and

projection optics disposed with respect to said spatial light modulator to project an image of said pattern formed by said spatial light modulator onto said screen.

43. The projector of claim 42, wherein said spatial light modulator assembly comprises an array of optical modulators that selectively modulates the polarization of light and a polarization sensitive element for filtering based on polarization.

44. The projector of claim 42, wherein said spatial light modulator assembly comprises a liquid crystal spatial light modulator.

45. The projector of claim 42, wherein at least one of said first and second diffusers comprises a light box.

46. The projector of claim 45, wherein said light box comprises diffusely reflecting sidewalls.

47. A method of forming an image on a screen, said method comprising:

selectively altering a plurality of pixels in a spatial light modulator;

splitting light emitted from a plurality of emitters into first and second portions, each portion having substantially similar wavelength characteristics and polarization properties;

propagating said first and second portions along respective first and second optical paths, said first and second optical paths aimed along counter-opposing directions toward a common region;

diffusing said first and second portions of light;

reflecting said first and second portions of light off of first and second polarizing reflective surfaces angled with respect to each other and facing different directions, said first and second portions of light being reflected to respective first and second sections of said spatial light modulator; and

propagating a portion of said light from said first and second sections to imaging optics to form an image of said pattern on said screen.

48. The method of claim 47, wherein said pattern formed by said pixels in said spatial light modulator comprises one or more characters.

49. The method of claim 47, further comprising time division multiplexing the plurality of emitters so as to cycle through different colors.

50. The method of claim 49, further comprising synchronizing the spatial light modulator with the cycling of the emitters.

51. The method of claim 47, further comprising polarizing said light emitted by said plurality of emitters such that said first and second portions of light are reflected from said first and second polarizing reflecting surfaces.

52. The method of claim 51, further comprising polarizing said first and second portions such that said first and second portions of light are reflected from said first and second polarizing reflecting surfaces.

53. The method of claim 47, further comprising collimating said first and second portions prior to diffusing said first and second portions.

54. The method of claim 47, wherein diffusing said first and second portions of light comprises injecting light into a light box.

55. The method of claim 54, wherein said light box comprises diffusely reflecting sidewalls.