Capacitive drop power supply with low power consumption

• US 7,196,918 B2
• Filed: 09/08/2004
• Issued: 03/27/2007
• Est. Priority Date: 09/08/2004
• Status: Expired due to Fees

• Current Assignee: Nidec Motor Corporation (Nidec Corporation)
• Original Assignee: Emerson Electric Company
• Inventors: Peterson, Gregory A., Astrauskas, Jurgis, Steffen, Mike A.
• Primary Examiner(s): Vu; Bao Q.
• Application Number:
  US10/936,002
• Publication Number:
  US 20060050540A1
• Time in Patent Office: 930 Days
• Field of Search: 363/49, 363/52, 363/125, 363/126, 363/908, 363/901
• US Class Current: 363/49
• CPC Class Codes: H02M 1/0032 Control circuits allowing low power mode operation, e.g. in standby mode
• CPC Class Codes: H02M 1/009 having two or more independently controlled outputs for DC-DC converter with intermediate AC H02M3/33561
• CPC Class Codes: H02M 7/05 Capacitor coupled rectifiers
• CPC Class Codes: H02M 7/06 using discharge tubes without control electrode or semiconductor devices without control electrode
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

An improved capacitive drop power supply is provided for use in home appliances. The power supply circuit includes: a rectifier for converting an AC power source to a DC voltage; a current limiting capacitance interposed between the AC power source and the rectifier; a low voltage output stage and a higher voltage output stage. The low voltage output stage supplies DC voltage from the rectifier to a microcontroller residing in the home appliance. The higher voltage output stage is connected in series with the low voltage stage and supplies DC voltage to the higher voltage loads associated with the home appliance. To reduce power consumption, a shunt circuit path is connected in parallel across the higher voltage output stage which causes a phase shift in the AC power signal and thereby reduce real power consumption when a no load condition is placed on the output stage (e.g., during a standby operating condition of the home appliance).

Claims

1. A capacitive drop power supply circuit for use in a home appliance, comprising:

a rectifier electrically connected to an AC power source and operable to convert an AC power signal to a DC voltage;

a current limiting capacitance interposed between the AC power source and the rectifier;

a low voltage output stage having an output terminal for connection to a low voltage load, the low voltage output stage receiving the DC voltage from the rectifier and operable to output the DC voltage at the output terminal;

a higher voltage output stage having an output terminal for connection to a higher voltage load, the higher voltage output stage connected in series with the low voltage stage and operable to output the DC voltage at the output terminal; and

a shunt circuit path connected in parallel across the higher voltage output stage and comprising a first switching circuit that turns ON based on a standby control signal provided to a second switching circuit that regulates the shunt circuit path, the second switching circuit connecting to the first switching circuit, wherein the shunt circuit path operates to reduce real power consumption when a NO LOAD condition is placed on the higher voltage output stage.

2. The capacitive drop power supply circuit of claim 1 wherein the shunt circuit path is operable to phase shift the AC power signal, thereby reducing real power consumption of power supply circuit.

3. The capacitive drop power supply circuit of claim 1 wherein the shunt circuit path comprises a resistive element connected in series with a switching element, such that power is dissipated across the resistive element when the switching element is turned ON.

4. The capacitive drop power supply circuit of claim 3 further comprising a microcontroller configured to receive DC power from the low voltage output stage, the microcontroller being operable to monitor operating conditions of the home appliance and output a control signal to the switching element of the shunt circuit path.

5. The capacitive drop power supply circuit of claim 3 wherein the rectifier comprises a bridge rectifier circuit.

6. The capacitive drop power supply circuit of claim 3 wherein the low voltage output stage comprises a capacitor connected in parallel with a Zener diode.

7. The capacitive drop power supply circuit of claim 3 wherein the high voltage output stage comprises a capacitor connected in parallel with a voltage regulating circuit.

8. A capacitive drop power supply circuit having low power consumption during a standby operating condition of a home appliance, comprising:

a rectifier connected to an AC power source and operable to convert an AC power signal to a DC voltage;

a current limiting capacitance interposed between the AC power source and the rectifier;

a low voltage output stage having an input connected to the rectifier and an output connected to a microcontroller, the low voltage output stage operable to supply the DC voltage from the rectifier to the microcontroller and the microcontroller operable to monitor an operating condition of the home appliance;

a higher voltage output stage connected in series with the low voltage stage and having an output terminal for connection to a higher voltage load, the higher voltage output stage operable to supply the DC voltage to the output terminal; and

a shunt circuit path connected in parallel across the higher voltage output stage and configured to receive a control signal from the microcontroller, the control signal indicative of the operating condition of the home appliance and the shunt circuit path, the shunt circuit path comprising a first switching transistor that turns ON based on the control signal provided to a second switching circuit that regulates the shunt circuit path, a collector of the second switching circuit connecting to a base of the first switching circuit, the shunt circuit path operating to reduce real power consumption during a standby operating condition of the home appliance.

9. The capacitive drop power supply circuit of claim 8 wherein the shunt circuit path is operable to phase shift the AC power signal, thereby reducing real power consumption of power supply circuit.

10. The capacitive drop power supply circuit of claim 8 wherein the shunt circuit path comprises a resistor connected in series with a transistor, such that power is dissipated across the resistor when the transistor is turned ON.

11. The capacitive drop power supply circuit of claim 10 wherein an emitter of the transistor is coupled to the output terminal of the higher voltage output stage and the resistor is coupled between the low voltage output stage and a collector of the transistor.

12. The capacitive drop power supply circuit of claim 10 wherein a base of the transistor is connected to an output port of the microcontroller, such that the transistor is turned ON and OFF in accordance with the control signal received from the output port of the microcontroller.

13. The capacitive drop power supply circuit of claim 12 further comprising a second transistor interposed between the transistor and the microcontroller, where a base of the second transistor is directly connected to the output port of the microcontroller and a collector of the second transistor is directly connected to the base of the transistor.

14. The capacitive drop power supply circuit of claim 10 wherein the rectifier comprises a bridge rectifier circuit.

15. The capacitive drop power supply circuit of claim 10 wherein the low voltage output stage comprises a capacitor connected in parallel with a Zener diode.

16. The capacitive drop power supply circuit of claim 10 wherein the high voltage output stage comprises a capacitor connected in parallel with a voltage regulating circuit.

17. A capacitive drop power supply circuit for use in a home appliance, comprising:

a rectifier electrically connected to an AC power source and operable to convert an AC power signal to a DC voltage;

a current limiting capacitance interposed between the AC power source and the rectifier;

a low voltage output stage having an output terminal for connection to a low voltage load, the low voltage output stage receiving the DC voltage from the rectifier and operable to output the DC voltage at the output terminal;

a higher voltage output stage having an output terminal for connection to a higher voltage load, the higher voltage output stage connected in series with the low voltage stage and operable to output the DC voltage at the output terminal; and

means for supplying a control signal to a first switching circuit that regulates phase shifting of the AC power signal, thereby reducing the real power consumption of the power supply circuit.

18. The capacitive drop power supply circuit of claim 17 wherein the means for phase shifting comprises a shunt circuit path connected in parallel across the higher voltage output stage, the shunt circuit path comprising a resistor connected in series with a transistor.