Parts assembly management system

• US 7,200,466 B2
• Filed: 11/23/2004
• Issued: 04/03/2007
• Est. Priority Date: 11/26/2003
• Status: Expired due to Fees

• Current Assignee: Honda Motor Co., Ltd. (Honda Motor Company)
• Original Assignee: Honda Motor Co., Ltd. (Honda Motor Company)
• Inventors: Honda, Hajime
• Primary Examiner(s): Pham; Thomas K.
• Application Number:
  US10/996,569
• Publication Number:
  US 20050113949A1
• Time in Patent Office: 861 Days
• Field of Search: 700/216, 700/215, 700/213, 700225-230, 700/222, 700/245, 700258-259, 235/462.06, 235/462.01, 235/462.09, 235/462.1, 235/462.17
• US Class Current: 700/225
• CPC Class Codes: G05B 2219/31046 Aid for assembly, show display on screen next workpiece, task, position to be assembled, executed
• CPC Class Codes: G05B 2219/31322 Work still to be done on workpiece
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A parts assembly management system includes a parts assembly management apparatus to be installed in an assembly line, and a plurality of storage vessel identifying apparatuses to be installed in a plurality of storage vessels. The parts assembly management apparatus includes a reading apparatus, and a first processing unit. The reading apparatus contactlessly reads a product identifier identifying the product from an IC tag attached to the product. The processing unit extracts a vessel identifier associated with the product identifier identifying the product from an assembling table. Each of the storage vessel identifying apparatuses includes a receiving unit, a second processing unit, and an output unit. The receiving unit receives the extracted vessel identifier from the parts assembly management apparatus. The processing unit performs comparison between the associated vessel identifier received by the receiving unit and a specific vessel identifier identifying the associated vessel. The output unit outputs a result of the comparison.

Claims

1. A parts assembly management system comprising:

a parts assembly management apparatus to be installed in an assembly line for automatically conveying a product; and

a plurality of storage vessel identifying apparatuses to be installed in a plurality of storage vessels which store therein parts to be assembled to said product,

wherein said parts assembly management apparatus includes;

a reading apparatus for contactlessly reading a product identifier identifying said product from an IC tag attached to said product;

a storage unit for storing therein an assembling table containing an association of product identifiers with vessel identifiers identifying said plurality of storage vessels;

a first processing unit for extracting, out of said vessel identifiers within said assembly table, a vessel identifier associated with said product identifier identifying said product; and

a transmitting unit for transmitting said associated vessel identifier to said storage vessel identifying apparatuses; and

wherein each of said storage vessel identifying apparatuses includes;

a receiving unit receiving said associated vessel identifier from said transmitting unit;

a storage unit storing therein a specific vessel identifier identifying an associated one of said storage vessels;

a second processing unit performing comparison between said associated vessel identifier received by said receiving unit and said specific vessel identifier; and

an output unit for outputting a result of said comparison.

2. The parts assembly management system according to claim 1, further comprising:

a shutter mechanism for opening or closing an associated one of said storage vessels in response to said result of said comparison.

3. A parts assembly management apparatus used for an assembly line automatically conveying a product, comprising:

a storage unit for storing therein an assembling table containing an association of a product identifier identifying said product with parts identifiers identifying parts to be assembled to said product;

a product reading apparatus for contactlessly reading a product identifier from a product IC tag attached to said product;

a parts reading apparatus for contactlessly reading parts identifiers from parts IC tags attached to parts;

a first output unit for displaying thereon an assembling instruction associated with a product identifier identifying said product;

a processing unit which calculates respective traveling distances over which said parts IC tags have traveled during a predetermined period of time, extracts a specific parts identifier stored in a specific parts IC tag which has traveled over a traveling distance exceeding a predetermined value, and compares said specific parts identifier and said parts identifiers associated with said product identifier read from said product IC tag by said product reading apparatus with reference to said assembling table; and

a second output unit for outputting a result of said comparison.

4. The parts assembly management apparatus according to claim 3, wherein said processing unit determine distances between said parts reading apparatus and said parts by employing a duration required for an exchange of electromagnetic waves between said parts reading apparatus and said parts IC tags, and a propagation speed of said electromagnetic waves, and calculate said traveling distances of said parts IC tags based on differences in said distances between said parts reading apparatus and said parts at a beginning and an end of said predetermined period.

5. A parts management method for an assembly line automatically conveying a product, comprising:

providing an assembling table database relating product identifiers with vessel identifiers identifying a plurality of storage vessels containing parts to be assembled to said product;

providing a specific vessel identifier for each of a plurality of storage vessel identifying apparatuses respectively installed to said plurality of storage vessels;

contactlessly reading a product identifier identifying said product from a radio frequency emitting IC tag attached to said product;

extracting a relevant vessel identifier associated with said product identifier identifying said product from said vessel identifiers described within said assembling table database;

wirelessly transmitting said relevant vessel identifier to said plurality of storage vessel identifying apparatuses;

comparing said relevant vessel identifier and said specific vessel identifier by each of said vessel identifying apparatuses;

outputting a result of said comparison by each of said vessel identifying apparatuses.

6. The parts management method according to claim 5, further comprising:

opening or closing an associated one of said storage vessels in response to said result of said comparison.

7. A parts management method for an assembly line automatically conveying a product, comprising:

providing an assembling table containing an association of a product identifier identifying said product with parts identifiers identifying parts to be assembled to said product;

contactlessly reading a product identifier from a product IC tag attached to said product;

contactlessly reading parts identifiers from parts IC tags attached to said parts;

displaying an assembling instruction associated with said product identifier identifying said product;

calculating respective traveling distances over which said parts IC tags have traveled during a predetermined period of time;

extracting a specific parts identifier stored in a specific IC tag selected out of said parts IC tags, said specific IC tag having traveled over a traveling distance exceeding a predetermined value;

comparing said specific parts identifier and said parts identifiers associated with said product identifier read from said product IC tag with reference to said assembling table; and

outputting a result of said comparison.

8. The parts management method according to claim 7, wherein said calculating step includes:

determining distances between said parts and a parts reading apparatus used for contactlessly reading said parts identifiers from said parts IC tags, based on a duration required for an exchange of electromagnetic waves between said parts reading apparatus and said parts IC tags, and a propagation speed of said electromagnetic waves; and

calculating said traveling distances of said parts IC tags based on differences in said distances between said parts and said parts reading apparatus at a beginning and an end of said predetermined period.

9. A computer-implemented program for operating a parts assembly management apparatus for an assembly line automatically conveying a product, which apparatus stores therein an assembling table containing an association of a product identifier identifying said product with parts identifiers identifying parts to be assembled to said product, said program comprising:

a code module for contactlessly reading a product identifier from a product IC tag attached to said product;

a code module for contactlessly reading parts identifiers from parts IC tags attached to said parts;

a code module for displaying an assembling instruction associated with said product identifier identifying said product;

a code module for calculating respective traveling distances over which said parts IC tags have traveled during a predetermined period of time;

a code module for extracting a specific parts identifier stored in a specific IC tag selected out of said parts IC tags, said specific IC tag having traveled over a traveling distance exceeding a predetermined value;

a code module for comparing said specific parts identifier and said parts identifiers associated with said product identifier read from said product IC tag with reference to said assembling table; and

a code module for outputting a result of said comparison.

10. The computer-implemented program according to claim 9, wherein said code module for calculating said respective traveling distances includes:

a code module for determining distances between said parts reading apparatus and said parts based on a duration required for an exchange of electromagnetic waves between said parts reading apparatus and said parts IC tags, and a propagation speed of said electromagnetic waves, and

a code module for calculating said traveling distances of said parts IC tags based on differences in said distances between said parts reading apparatus and said parts at a beginning and an end of said predetermined period.