Fluorescent task lamp with optimized bulb alignment and ballast

• US 7,201,491 B2
• Filed: 04/01/2005
• Issued: 04/10/2007
• Est. Priority Date: 04/01/2005
• Status: Expired due to Fees

• Current Assignee: Bayco Products Incorporated
• Original Assignee: Bayco Products Ltd
• Inventors: Probasco, Max Alan, Bayat, Bijan, Newton, James
• Primary Examiner(s): Vo; Tuyet Thi
• Application Number:
  US11/096,901
• Publication Number:
  US 20060220568A1
• Time in Patent Office: 739 Days
• Field of Search: None
• US Class Current: 362/171
• CPC Class Codes: F21L 14/026 having a linear light source
• CPC Class Codes: F21V 13/045 for portable lighting devices
• CPC Class Codes: F21V 15/01 Housings, e.g. material or assembling of housing parts F21V15/02 takes precedence housings forming signs or letters G09F13/04
• CPC Class Codes: F21V 15/04 Resilient mountings, e.g. shock absorbers shock absorbing devices of vehicle headlamp housings B60Q1/0491; in general F16F15/04
• CPC Class Codes: F21V 17/104 using feather joints, e.g. tongues and grooves, with or without friction
• CPC Class Codes: F21V 19/009 the support means engaging the vessel of the source
• CPC Class Codes: F21V 19/0095 of U-shaped tubular light sources, e.g. compact fluorescent tubes
• CPC Class Codes: F21V 23/02 the elements being transformers, impedances or power supply units, e.g. a transformer with a rectifier
• CPC Class Codes: F21Y 2103/37 U-shaped

Abstract

A handheld fluorescent task lamp comprising a housing assembly having a housing and a tubular lens body enclosing compact fluorescent bulbs, an elongated spine configured for slidingly supporting the lens body, and a resilient bulkhead for cushioning the compact fluorescent bulbs in the lens body; an electronic ballast circuit within the housing comprising a power supply, a self-starting electronic driver circuit operable to start and run at least first and second CFL bulbs; a bulb accommodation circuit that enables operation of the electronic ballast circuit with either starter type or non-starter type and regardless whether one or both CFL bulbs are connected to the driver circuit; and an illumination assembly, wherein the CFL bulbs are oriented with respect to each other such that an enhanced forward emission field is provided.

Claims

1. A fluorescent task lamp, comprising:

a housing having an open first end for supporting a lens body and first and second CFL bulb receptacles;

a tubular lens body, seated in a recess within the open first end of the housing and enclosing first and second CFL bulbs installed in the first and second receptacles;

an elongated tubular spine member extending from the open first end of the housing and configured for slidingly supporting the lens body along the elongated tubular spine; and

a resilient bulkhead disposed within a distal portion of the lens body and configured for supporting and cushioning a distal end of each first and second CFL bulb;

a self starting electronic ballast circuit within the housing operable to start and run at least first and second CFL bulbs; and

a bulb accommodation circuit in the electronic driver circuit that enables operation of the electronic ballast circuit with either starter type or non-starter type and regardless whether one or both CFL bulbs are connected to the driver circuit;

wherein

the first and second CFL bulbs are oriented by the first and second receptacles in a side by side position at a predetermined forward angle with respect to each other such that an enhanced forward emission field is provided.

2. The task lamp of claim 1, wherein the housing is configured as a hollow tubular handle having the first and second receptacles disposed within the first open end.

3. The task lamp of claim 1, wherein the tubular lens body is molded of a clear plastic material.

4. The task lamp of claim 1, wherein the elongated spine extends from a rearward side of the housing, is inclined by a predetermined inclination angle forward of a longitudinal axis of the housing, and includes a groove in each side thereof for receiving corresponding rails formed in the tubular lens body for the sliding support thereof.

5. The task lamp of claim 1, wherein the resilient bulkhead is formed of a resilient material having a relatively soft durometer.

6. The task lamp of claim 1, wherein further including a power supply having an output for providing operating voltage to the self starting ballast circuit.

7. The task lamp of claim 1, wherein the housing is molded of a polypropylene material to provide resilient deformability for absorbing shocks and formed with a substantially cylindrical shape adapted to receive a user'"'"'s hand therearound.

8. The task lamp of claim 1, wherein the first and second receptacles in the housing supports the first and second CFL bulbs in an optimum angular relationship wherein a forward emission centerline of each first and second CFL bulb cross forward of the position of the first and second CFL bulbs at a predetermined alignment angle.

9. The task lamp of claim 8, wherein the predetermined alignment angle is approximately 27 degrees plus or minus five degrees.

10. The task lamp of claim 1, wherein the housing is formed at a second end opposite the first open end to include an integral base having a substantially flat bottom for supporting the fluorescent task lamp in an upright orientation during use.

11. The task lamp of claim 1, wherein the housing is formed at a second end opposite the first open end to include a strain relief for an AC power cord that pivots between an orientation approximately normal to a centerline of the housing and approximately parallel to the centerline of the housing.

12. The task lamp of claim 1, wherein the lens body includes an open end for seating in the recess within the open first end of the housing and an opposite closed second end configured for directing diffuse light from a distal end of the first and second CFL bulbs.

13. The task lamp of claim 12, wherein further comprising a flexible cap for enclosing and securing together the closed second end of the lens body and an upper end of the elongated spine, the flexible cap including a longitudinal bore along a rearward side thereof, open at an upper end, for enclosing a sliding shaft having at least one hook formed in and extending from an upper end of the sliding shaft, wherein the sliding shaft having at least one hook is operable to rotate within or slide within the longitudinal bore of the flexible cap.

14. The task lamp of claim 1, wherein the elongated spine is formed as an extension of the housing adapted to distributing mechanical shock forces received by the lens body into the housing.

15. The task lamp of claim 14, wherein the elongated spine is further configured as a hollow tube for enclosing electrical circuitry.

16. The task lamp of claim 14, wherein the elongated spine is further configured for supporting an additional light source at a distal end thereof.

17. The task lamp of claim 1, wherein the bulkhead is formed of a resilient material having a durometer not exceeding 25 on a Shore A scale such that a substantial portion of mechanical shock forces received by the lens body are absorbed in the bulkhead material before reaching the first and second CFL bulbs supported by the bulkhead.

18. The task lamp of claim 17, wherein the bulkhead is shaped to conform to an inside cross section of the lens body around substantially the entire perimeter of the resilient bulkhead.

19. The task lamp of claim 6, wherein the self starting electronic ballast circuit comprises:

a totem pole output stage having first and second transistors coupled across the output of the power supply; and

a trigger circuit coupled across the output of the power supply and operable to supply a triggering current via a bilateral diode coupled between a voltage source and an input to one of the first and second transistors.

20. The task lamp of claim 19, wherein a first and second inductor is coupled respectively between the output of the electronic ballast circuit and a first terminal of each first and second CFL bulb.

21. The task lamp of claim 20, wherein a first and second capacitor is coupled respectively between a second terminal of each CFL bulb and the output of the power supply.

22. The task lamp of claim 21, wherein the first and second capacitors respectively establish a resonant frequency with the respective first and second inductor for starting and illuminating the corresponding first and second CFL bulbs.

23. The task lamp of claim 1, wherein the bulb accommodation circuit comprises:

a third capacitor and a first current limiting device coupled in series across each first and second CFL bulb; and

a first SPST switch, normally closed when a CFL bulb is connected to its respective receptacle in the electronic ballast circuit, coupled in series with the third capacitor and the first current limiting device.

24. The task lamp of claim 1, wherein the predetermined forward angle is defined by the angle formed by the intersection of first and second planes, each first and second plane being defined by the parallel centerlines of each of the twin tubes in each first and second CFL bulb, such that the predetermined forward angle is approximately 153 degrees, and the enhanced forward emission field is further substantially defined within an emission angle of approximately 54 degrees either side of a third plane defined by the line of intersection between the first and second planes and a line bisecting the predetermined forward angle, wherein the predetermined forward and emission angles may each vary within a range of plus or minus ten degrees.

25. The task lamp of claim 1, wherein the task lamp further includes a reflector having a reflecting surface disposed proximate the first and second CFL bulbs on a side of the first and second CFL bulbs opposite the enhanced forward emission field and disposed substantially normal to a plane passing between the first and second CFL bulbs and bisecting the forward emission field.

26. The task lamp of claim 25, wherein the reflector causes light emitted from the first and second CFL bulbs to be reflected into the forward emission field.

27. A fluorescent task lamp, comprising:

a housing assembly, comprising;

a housing configured as a hollow tubular handle, having a recess within an open first end of the housing for supporting a lens body and having first and second receptacles disposed within the first end of the housing for supporting first and second CFL bulbs;

a generally tubular lens body molded of a substantially clear plastic material, seated in the recess within the open first end of the housing and enclosing the first and second CFL bulbs;

an elongated tubular spine member extending from a rearward side of the open first end of the housing and inclined by a predetermined inclination angle forward of a longitudinal axis of the housing and configured for slidingly supporting the lens body along at least one rail formed along a rearward portion of the lens body or along the elongated tubular spine; and

a bulkhead formed of a resilient material having a relatively soft durometer and disposed within a distal portion of the lens body and configured for supporting and cushioning a distal end of each first and second CFL bulb; and

an electronic ballast circuit within the housing, comprising;

a power supply providing an output;

a self starting electronic driver circuit coupled to the output of the power supply and operable to start and run at least first and second CFL bulbs each having first and second terminals, wherein the output of the driver circuit is coupled respectively to a first terminal of the first and second CFL bulbs; and

a bulb accommodation circuit in the electronic driver circuit that enables operation of the electronic ballast circuit with either starter type or non-starter type and regardless whether one or both CFL bulbs are connected to the driver circuit; and

an illumination assembly, wherein

the first and second CFL bulbs are configured as standard twin tube CFL bulbs and oriented by the first and second receptacles in a side by side position at a predetermined forward angle with respect to each other such that an enhanced forward emission field is provided.

28. A fluorescent task lamp, comprising:

a housing having an open first end for supporting a lens body and first and second CFL bulb receptacles wherein the housing includes a strain relief for an AC power cord that is disposed at a second end of the housing opposite the first open end which strain relief pivots between an orientation approximately normal to a centerline of the housing and approximately parallel to the centerline of the housing;

a tubular lens body, seated in a recess within the open first end of the housing and enclosing first and second CFL bulbs installed in the first and second receptacles;

an elongated tubular spine member extending from the open first end of the housing and configured for slidingly supporting the lens body along the elongated tubular spine; and

a resilient bulkhead disposed within a distal portion of the lens body and configured for supporting and cushioning a distal end of each first and second CFL bulb;

a self starting electronic ballast circuit within the housing operable to start and run at least first and second CFL bulbs; and

a bulb accommodation circuit in the electronic driver circuit that enables operation of the electronic ballast circuit with either starter type or non-starter type and regardless whether one or both CFL bulbs are connected to the driver circuit;

wherein

the first and second CFL bulbs are oriented by the first and second receptacles in a side by side position at a predetermined forward angle with respect to each other such that an enhanced forward emission field is provided.