Electrical connector body co-molded with cable and peripheral seals

• US 7,201,595 B1
• Filed: 01/06/2006
• Issued: 04/10/2007
• Est. Priority Date: 01/06/2006
• Status: Active Grant

• Current Assignee: Aptiv Technologies AG (Aptiv PLC)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Morello, John R.
• Primary Examiner(s): LE, THANH TAM T
• Application Number:
  US11/327,274
• Time in Patent Office: 459 Days
• Field of Search: 439/271, 439/272, 439/273, 439/274, 439/275, 439/276, 439/277, 439/289, 298/83
• US Class Current: 439/271
• CPC Class Codes: H01R 13/5208 having at least two cable receiving openings
• CPC Class Codes: H01R 13/5219 Sealing means between coupling parts, e.g. interfacial seal
• CPC Class Codes: H01R 13/5845 the strain relief being achieved by molding parts around cable and connections

Abstract

A socket connector having a connector body co-molded with its peripheral and cable seals. In the first molding operation, a first tooling is placed into a mold and is configured so that plastic injected into the mold forms the connector body. In the second molding operation, a second tooling is placed into the mold and is configured so that elastomeric material injected into the mold passes through at least one passage of the connector body to thereby form the peripheral seal and, integrally therewith, the cable seal.

Claims

1. A socket connector, comprising:

a connector body having a forward end and a rearward end, said connector body comprising;

a strain relief member integrally connected to said rearward end of said connector body, a seal seat being located in said strain relief member;

a shroud integrally connected with said forward end of said connector body, said shroud defining a socket; and

a terminal housing having a forward end and a rearward end, said forward end of said terminal housing being disposed in said socket, said rearward end of said terminal housing being integrally connected with said strain relief member;

a cable seal disposed in said seal seat; and

a peripheral seal peripherally engirding said forward end of said terminal housing and disposed in said socket;

wherein said connector body has at least one passage, said cable seal and said peripheral seal being integrally connected to each other through said at least one passage.

2. The socket connector of claim 1, wherein said seal seat is defined by a seal seat housing comprising;

a left sidewall extending between said terminal housing and said strain relief;

a right sidewall extending between said terminal housing and said strain relief;

a top wall extending between said terminal housing and said strain relief;

a terminal housing wall of said terminal housing, said terminal housing wall being oriented perpendicular in relation to said left sidewall, said right sidewall and said top wall; and

a strain relief wall of said strain relief, said strain relief wall being oriented parallel to said terminal housing wall;

wherein a bottom opening is formed between said terminal housing and said strain relief, said bottom opening being disposed opposite said top wall; and

wherein said at least one passage comprises a main body passage formed in said connector body which communicates between said socket and said seal seat.

3. The socket connector of claim 1, further comprising a cable terminal of a inserted into one or more terminal cavity of the socket connector.

4. A socket connector, comprising:

a connector body having a forward end and a rearward end that includes a seal seat, said connector body comprising;

a shroud associated with said forward end of said connector body, said shroud defining a socket; and

a terminal housing having a forward end and a rearward end, said forward end of said terminal housing being disposed in said socket;

a cable seal disposed in said seal seat; and

a peripheral seal peripherally engirding said forward end of said terminal housing and disposed in said socket;

wherein said connector body has at least one passage, said cable seal and said peripheral seal being connected to each other through said at least one passage.

5. The socket connector of claim 4, wherein said connector body further comprises a strain relief member that is connected to said rearward end of said connector body.

6. The socket connector of claim 4, wherein said seal seat is located in said strain relief member.

7. The socket connector of claim 4, wherein said shroud is integrally connected with said forward end of said connector body.

8. The socket connector of claim 4, wherein said rearward end of said terminal housing is integrally connected with said strain relief member.

9. The socket connector of claim 5, wherein said seal seat is defined by a seal seat housing comprising:

a left sidewall extending between said terminal housing and said strain relief;

a right sidewall extending between said terminal housing and said strain relief;

a top wall extending between said terminal housing and said strain relief;

a terminal housing wall of said terminal housing, said terminal housing wall being oriented perpendicular in relation to said left sidewall, said right sidewall and said top wall; and

a strain relief wall of said strain relief, said stain relief wall being oriented parallel to said terminal housing wall;

wherein a bottom opening is formed between said terminal housing and said strain relief, said bottom opening being disposed opposite said top wall.

10. The socket connector of claim 9, wherein said at least one passage comprises a main body passage formed in said connector body which communicates between said socket and said seal seat.

11. The socket connector of claim 4, further comprising a cable terminal of a inserted into one or more terminal cavity of the socket connector.