Everting balloon stent delivery system having tapered leading edge

• US 7,201,770 B2
• Filed: 10/28/2002
• Issued: 04/10/2007
• Est. Priority Date: 03/21/2000
• Status: Expired due to Fees

• Current Assignee: Cardinal Health Switzerland 515 GmbH (Cardinal Health, Inc.)
• Original Assignee: Cordis Corporation (Cardinal Health, Inc.)
• Inventors: Johnson, Kirk L., Querns, deceased, Querns, legal representative
• Primary Examiner(s): THALER, MICHAEL H
• Application Number:
  US10/281,659
• Publication Number:
  US 20030105508A1
• Time in Patent Office: 1,625 Days
• Field of Search: 606/108 623/1.12,1.11,1.23
• US Class Current: 623/1.12
• CPC Class Codes: A61F 2/958 Inflatable balloons for placing stents or stent-grafts
• CPC Class Codes: A61F 2002/9586 the means being inside the balloon

Abstract

A stent delivery catheter includes at least an inner and outer body, and a specially shaped balloon affixed near one end of both of the inner and outer bodies. At least the outer body is tubular, and the space between the outer and inner bodies defines an inflation lumen for inflating and deflating the balloon. The balloon is designed to surround and hold a compressed self-expanding stent in a small initial size. An inner portion of the cylindrical balloon extends from where it is affixed to the inner body of the catheter shaft at a point proximal to the stent to a distal leading edge at a point distal to the stent. At this leading edge, the balloon is folded back upon itself, and an outer portion of the balloon extends proximally from the leading edge to a point proximal of the stent where it is affixed to the outer body of the catheter shaft. When the outer body is retracted in the proximal direction, the balloon progressively peels back or everts, to progressively release the stent. This peeling action minimizes any friction that may exist between the stent and balloon during stent deployment. The leading distal folded edge of the balloon, both inner and outer portions, are tapered inward. This inner and outer tapering of the balloon portions tends to protect the leading edge of the stent, provides for easier advancement of the catheter system along the desired body passageway for treatment, and minimizes friction as the balloon is retracted or peeled back upon itself.

Claims

1. A stent delivery system, comprising:

a catheter shaft defining a longitudinal axis having a proximal and distal end, including a flexible inner body and a flexible tubular outer body at least partially surrounding the inner body, a space between the inner and outer bodies defining an inflation lumen;

a cylindrical polymer balloon affixed to the catheter shaft near the shaft distal end, the inflation lumen communicating with an interior of the balloon;

the balloon having an outer shoulder attached to the outer body and an inner shoulder attached to the inner body, the balloon having an outer portion extending distally from the outer shoulder to a folded leading edge, and having an inner portion extending proximally from the folded leading edge to the inner shoulder;

a tubular stent having a compressed initial size and an expanded size, the stent tending to resiliently expand from the compressed to the expanded size;

wherein the stent is initially compressed and mounted within the balloon;

such that in an initial configuration the inner and outer portions of the balloon surround the stent and hold it to the initial compressed size;

both of the inner and outer portions of the balloon taper radially inward toward said longitudinal axis in a distal direction near the distal folded leading edge of the balloon, such that an inner and outer balloon taper tend to facilitate advancement of the stent delivery system to the desired site for treatment;

the outer body is moveable with respect to the inner body;

when the outer body is retracted in the proximal direction, the balloon progressively peels back to reveal and release to stent;

wherein the inner and outer taper tend to reduce friction between the inner and outer balloon portions when the balloon is progressively peeled back.

2. The stout delivery system of claim 1, further comprising a guidewire lumen defined by and extending through at least a portion of the inner body.

3. The stent delivery system of claim 1, further comprising a leading edge transition ramp member attached to and surrounding the inner body near a distal end of the inner body, defining an angled surface extending annularly from a point near the distal end of the inner body radially outward to an area near the distal leading edge fold of the balloon, the ramp member having generally a cone shape.

4. The stent delivery system of claim 1, wherein the distal end of the inner body is distal of the stent, such that the inner body provides structural support within the entire length of the stent.

5. The stent delivery system of claim 1, further comprising a pair of marker bands attached to the inner body in positions flanking the stent.

6. The stent delivery system of claim 5, further comprising a sleeve surrounding the inner body and marker bands;

the sleeve extending from a point proximal to the proximal marker band to a point distal to the distal marker band, and tending to protect the stent from contact with one or both marker bands.

7. The stern delivery system of claim 1, wherein the inner body is tubular and defines a guidewire lumen extending from a distal guidewire port near the inner body distal end to a proximal guidewire port.

8. The stent delivery system of claim 7, wherein the proximal guidewire port is positioned in a proximal hub attached to a proximal end of the outer body, in an over-the-wire configuration.

9. The stent delivery system of claim 1, wherein the leading folded edge of the balloon is distal of the distal ends of both the inner and outer bodies in the initial configuration, and the stent is also distal of the inner and outer bodies while it is within the balloon.