Power factor improving circuit

• US 7,202,640 B2
• Filed: 09/29/2004
• Issued: 04/10/2007
• Est. Priority Date: 09/30/2003
• Status: Active Grant

• Current Assignee: Sanken Electric Company Limited
• Original Assignee: Sanken Electric Company Limited
• Inventors: Morita, Koichi
• Primary Examiner(s): Riley; Shawn
• Application Number:
  US10/953,766
• Publication Number:
  US 20050068796A1
• Time in Patent Office: 923 Days
• Field of Search: 323/205, 323/285, 323/207, 323/222, 323/282
• US Class Current: 323/205
• CPC Class Codes: H02M 1/0025 Arrangements for modifying reference values, feedback values or error values in the control loop of a converter
• CPC Class Codes: H02M 1/0085 Partially controlled bridges
• CPC Class Codes: H02M 1/4225 using a non-isolated boost converter
• CPC Class Codes: H02M 1/4258 using a single converter stage both for correction of AC input power factor and generation of a regulated and galvanically isolated DC output voltage H02M1/4241 takes precedence
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
• CPC Class Codes: Y02P 80/10 Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier

Abstract

The power factor improving circuit has a current detecting resistor Rsh for detecting current conducting through a set up reactor L1 or current conducting through a switch Q1, an output voltage detector 11 which amplifies a difference between output voltage Eo and reference voltage Vref to generate error voltage, a variable gain amplifier 15 which amplifies voltage which is proportional to current detected by the current detecting resistor Rsh by varying gain in accordance with a value of the error voltage of the output voltage detector 11, and a pulse width modulator 14 which generates a pulse signal whose pulse width is controlled in accordance with a value of output of the variable gain amplifier 15 and which applies the pulse signal to the switch Q1 to control the output voltage Eo to predetermined voltage.

Claims

1. A power factor improving circuit in which AC power supply voltage of an AC power supply is rectified by a rectification circuit to obtain rectified voltage, the rectified voltage is inputted to a series circuit comprising a step up reactor and a main switch, the main switch being turned ON/OFF to improve a power factor of the AC power supply, and DC output voltage being obtained by a rectification smoothing circuit, the power factor improving circuit comprising:

a current detector detecting current conducting through the step up reactor or current conducting through the main switch;

an error voltage generator amplifying a difference between the output voltage and a reference voltage to generate an error voltage;

a variable gain amplifier amplifying voltage being proportional to current detected by the current detector by varying a gain in accordance with a value of the error voltage; and

a pulse width controller generating a pulse signal whose pulse width is controlled in accordance with a value of output of the variable gain amplifier that has a negative correlation with a duty of the pulse signal, and applying the pulse signal to the main switch to control the output voltage with respect to predetermined voltage.

2. The power factor improving circuit according to claim 1, further comprising

a peak detector detecting a peak value of the current being detected by the current detector, and outputting voltage being proportional to the peak value to the variable gain amplifier.

3. The power factor improving circuit according to claim 1, wherein

the variable gain amplifier comprises a divider in which voltage being proportional to current detected by the current detector is divided by the error voltage.

4. The power factor improving circuit according to claim 2, wherein

the variable gain amplifier comprises a divider in which voltage being proportional to current detected by the current detector is divided by the error voltage.

5. The power factor improving circuit according to claim 1, wherein

the rectification smoothing circuit includes:

a first series circuit comprising a capacitor and a diode being connected to both ends of the main switch, and

a second series circuit comprising a reactor and a smoothing capacitor being connected to both ends of the diode.

6. The power factor improving circuit according to claim 2, wherein

the rectification smoothing circuit includes:

a first series circuit comprising a capacitor and a diode being connected to both ends of the main switch, and

a second series circuit comprising a reactor and a smoothing capacitor being connected to both ends of the diode.

7. The power factor improving circuit according to claim 3, wherein

the rectification smoothing circuit includes:

a first series circuit comprising a capacitor and a diode being connected to both ends of the main switch, and

a second series circuit comprising a reactor and a smoothing capacitor being connected to both ends of the diode.

8. The power factor improving circuit according to claim 1, wherein

the rectification smoothing circuit includes:

a first series circuit being connected to both ends of the main switch and comprising a capacitor and a reactor, and

a second series circuit being connected to both ends of the reactor and comprising a diode and a smoothing capacitor.

9. The power factor improving circuit according to claim 2, wherein

the rectification smoothing circuit includes:

a first series circuit being connected to both ends of the main switch and comprising a capacitor and a reactor, and

a second series circuit being connected to both ends of the reactor and comprising a diode and a smoothing capacitor.

10. The power factor improving circuit according to claim 3, wherein

the rectification smoothing circuit includes:

a first series circuit being connected to both ends of the main switch and comprising a capacitor and a reactor, and

a second series circuit being connected to both ends of the reactor and comprising a diode and a smoothing capacitor.

13. The power factor improving circuit according to claim 1, wherein

the variable gain amplifier comprises:

a semiconductor device which includes a first main electrode, a second main electrode and a control electrode and which varies a resistor value by voltage applied to the control electrode; and

a stationary resistor whose one end is connected to the first main electrode of the semiconductor device; and

voltage being proportional to current detected by the current detector is inputted to the other end of the stationary resistor, and error voltage of the error voltage generator is applied to the control electrode of the semiconductor device.

16. The power factor improving circuit according to claim 1, wherein

the variable gain amplifier comprises:

a semiconductor device which includes a first main electrode, a second main electrode and a control electrode and which varies a resistor value by voltage applied to the control electrode; and

a operational amplifier having an inverted terminal connected to the first main electrode of the semiconductor device and having a feedback resistor connected to the inverted terminal and the output terminal; and

voltage being proportional to current detected by the current detector is inputted to the other end of the stationary resistor, and error voltage of the error voltage generator is applied to the control electrode of the semiconductor device.

19. The power factor improving circuit according to claim 1, wherein the current detector is connected in series with the series circuit.

11. A power factor improving circuit which obtains DC output voltage, the circuit comprising:

a first series circuit including an AC power supply and a step up reactor;

a bridge circuit being connected to both ends of the first series circuit and including a first diode, a second diode, a first switch and a second switch; and

a smoothing capacitor being connected to a connection between the first diode and the second diode, and to a connection between the first switch and the second switch;

in which the first switch and the second switch are simultaneously turned ON/OFF to improve a power factor of the AC power supply, the circuit further comprising;

a current detector detecting AC current conducting through the first series circuit;

a rectification circuit rectifying the detected AC current;

an error voltage generator amplifying a difference between the output voltage and a reference voltage to generate an error voltage;

a variable gain amplifier amplifying voltage being proportional to current rectified by the rectification circuit by varying gain in accordance with a value of the error voltage; and

a pulse width controller generating a pulse signal whose pulse width is controlled in accordance with a value of output of the variable gain amplifier, and which applies the pulse signal to the first switch and the second switch to control the output voltage with respect to predetermined voltage.

14. The power factor improving circuit according to claim 11, wherein

the variable gain amplifier comprises:

a semiconductor device which includes a first main electrode, a second main electrode and a control electrode and which varies a resistor value by voltage applied to the control electrode; and

a stationary resistor whose one end is connected to the first main electrode of the semiconductor device; and

voltage being proportional to current detected by the current detector is inputted to the other end of the stationary resistor, and error voltage of the error voltage generator is applied to the control electrode of the semiconductor device.

17. The power factor improving circuit according to claim 11, wherein

the variable gain amplifier comprises:

a semiconductor device which includes a first main electrode, a second main electrode and a control electrode and which varies a resistor value by voltage applied to the control electrode; and

a operational amplifier having an inverted terminal connected to the first main electrode of the semiconductor device and having a feedback resistor connected to the inverted terminal and the output terminal; and

voltage being proportional to current detected by the current detector is inputted to the other end of the stationary resistor, and error voltage of the error voltage generator is applied to the control electrode of the semiconductor device.

12. A power factor improving circuit which obtains DC output voltage, the circuit comprising:

a first series circuit being connected to both ends of a rectification circuit which rectifies AC power supply voltage of an AC power supply and which includes a step up reactor, a first switch, a third switch and a current detector;

a second series circuit being connected to a connection between the step up reactor and the first switch and to a connection between the third switch and the current detector and which includes a second switch and a fourth switch;

a primary winding of a transformer connected to a connection between the first switch and the third switch and to a connection between the second switch and the fourth switch; and

a rectification smoothing circuit which rectifies and smoothens voltage of secondary output winding of the transformer;

in which the first to the fourth switches are turned ON/OFF to improve a power factor of the AC power supply, the circuit further comprising;

an error voltage generator amplifying a difference between the output voltage and a reference voltage to generate an error voltage;

a variable gain amplifier amplifying voltage being proportional to current detected by the current detector by varying gain in accordance with a value of the error voltage;

a pulse width control device generating a pulse signal whose pulse width is controlled in accordance with a value of output of the variable gain amplifier; and

a switch control device generating a pulse inverted signal obtained by inverting the pulse signal, which applies one of the pulse signal and the pulse inverted signal to the second switch and the third switch, which applies the other one of the pulse signal and the pulse inverted signal to the first switch and the fourth switch, and which ON/OFF controls the first to the fourth switches to control the output voltage with respect to predetermined voltage.

15. The power factor improving circuit according to claim 12, wherein

the variable gain amplifier comprises:

a semiconductor device which includes a first main electrode, a second main electrode and a control electrode and which varies a resistor value by voltage applied to the control electrode; and

a stationary resistor whose one end is connected to the first main electrode of the semiconductor device; and

voltage being proportional to current detected by the current detector is inputted to the other end of the stationary resistor, and error voltage of the error voltage generator is applied to the control electrode of the semiconductor device.

18. The power factor improving circuit according to claim 12, wherein

the variable gain amplifier comprises:

a semiconductor device which includes a first main electrode, a second main electrode and a control electrode and which varies a resistor value by voltage applied to the control electrode; and

a operational amplifier having an inverted terminal connected to the first main electrode of the semiconductor device and having a feedback resistor connected to the inverted terminal and the output terminal; and

voltage being proportional to current detected by the current detector is inputted to the other end of the stationary resistor, and error voltage of the error voltage generator is applied to the control electrode of the semiconductor device.