Artificial functional spinal unit assemblies

• US 7,204,853 B2
• Filed: 08/05/2003
• Issued: 04/17/2007
• Est. Priority Date: 08/05/2003
• Status: Active Grant

• Current Assignee: Tyler Fusion Technologies LLC
• Original Assignee: Flexuspine Incorporated
• Inventors: Gordon, Charles, Harbold, Corey
• Primary Examiner(s): Isabella, David J
• Application Number:
  US10/634,950
• Publication Number:
  US 20050033439A1
• Time in Patent Office: 1,351 Days
• Field of Search: 623 1711- 1716, 606/61
• US Class Current: 623/17.16
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/1757 for the spine
• CPC Class Codes: A61B 17/7005 Parts of the longitudinal elements, e.g. their ends, being specially adapted to fit in the screw or hook heads
• CPC Class Codes: A61B 17/7008 with parts of, or attached to, the longitudinal elements, bearing against an outside of the screw or hook heads, e.g. nuts on threaded rods A61B17/7007 takes precedence
• CPC Class Codes: A61B 17/7023 with a pivot joint
• CPC Class Codes: A61B 17/7032 Screws or hooks with U-shaped head or back through which longitudinal rods pass
• CPC Class Codes: A61B 17/7037 wherein pivoting is blocked when the rod is clamped
• CPC Class Codes: A61B 17/704 the longitudinal element passing through a ball-joint in the screw head
• CPC Class Codes: A61B 17/7041 with single longitudinal rod offset laterally from single row of screws or hooks A61B17/7044 takes precedence
• CPC Class Codes: A61B 17/7052 of variable angle or length
• CPC Class Codes: A61B 17/7064 Devices acting on, attached to, or simulating the effect of, vertebral facets; Tools therefor
• CPC Class Codes: A61B 17/746 the longitudinal elements coupled to a plate opposite the femoral head
• CPC Class Codes: A61B 17/86 Pins or screws or threaded wires; nuts therefor A61B17/72 take precedence
• CPC Class Codes: A61B 17/8897 Guide wires or guide pins
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61F 2/30767 Special external or bone-contacting surface, e.g. coating for improving bone ingrowth
• CPC Class Codes: A61F 2/30771 applied in original prostheses, e.g. holes or grooves
• CPC Class Codes: A61F 2/4405 for apophyseal or facet joints, i.e. between adjacent spinous or transverse processes devices implanted between spinous or transverse processes A61B17/7062
• CPC Class Codes: A61F 2/4425 made of articulated components
• CPC Class Codes: A61F 2002/30133 kidney-shaped or bean-shaped
• CPC Class Codes: A61F 2002/30364 : Rotation about the common longitudinal axis
• CPC Class Codes: A61F 2002/30365 : with additional means for limiting said rotation
• CPC Class Codes: A61F 2002/30369 : Limited lateral translation of the protrusion within a larger recess
• CPC Class Codes: A61F 2002/30462 : retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2002/30492 : using a locking pin
• CPC Class Codes: A61F 2002/30507 : using a threaded locking member, e.g. a locking screw or a set screw
• CPC Class Codes: A61F 2002/30515 : using a locking wedge or block
• CPC Class Codes: A61F 2002/30538 : for adjusting angular orientation
• CPC Class Codes: A61F 2002/3055 : for adjusting length
• CPC Class Codes: A61F 2002/30556 : for adjusting thickness
• CPC Class Codes: A61F 2002/30578 : having apertures, e.g. for receiving fixation screws
• CPC Class Codes: A61F 2002/30579 : with mechanically expandable devices, e.g. fixation devices
• CPC Class Codes: A61F 2002/30616 : Sets comprising a plurality of prosthetic parts of different sizes or orientations
• CPC Class Codes: A61F 2002/30624 : Hinged joint, e.g. with transverse axle restricting the movement
• CPC Class Codes: A61F 2002/30649 : Ball-and-socket joints
• CPC Class Codes: A61F 2002/30662 : with rotation-limiting means
• CPC Class Codes: A61F 2002/3071 : Identification means; Administration of patients
• CPC Class Codes: A61F 2002/30785 : parallel
• CPC Class Codes: A61F 2002/3079 : Stepped or enlarged apertures, e.g. having discrete diameter changes
• CPC Class Codes: A61F 2002/30841 : Sharp anchoring protrusions for impaction into the bone, e.g. sharp pins, spikes
• CPC Class Codes: A61F 2002/443 : having two transversal endplates and at least one intermediate component
• CPC Class Codes: A61F 2220/0025 : Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2220/0033 : made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2220/0075 : sutured, ligatured or stitched, retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2230/0015 : Kidney-shaped, e.g. bean-shaped
• CPC Class Codes: A61F 2250/0006 : for adjusting angular orientation
• CPC Class Codes: A61F 2250/0007 : for adjusting length
• CPC Class Codes: A61F 2250/0009 : for adjusting thickness
• CPC Class Codes: A61F 2250/0085 : Identification means; Administration of patients
• CPC Class Codes: A61F 2310/00407 : Coating made of titanium or of Ti-based alloys
• CPC Class Codes: A61F 2310/00796 : Coating or prosthesis-covering structure made of a phosphorus-containing compound, e.g. hydroxy(l)apatite
• CPC Class Codes: A61F 2310/00976 : Coating or prosthesis-covering structure made of proteins or of polypeptides, e.g. of bone morphogenic proteins BMP or of transforming growth factors TGF

Abstract

An artificial functional spinal unit is provided comprising, generally, an expandable artificial intervertebral implant that can be placed via a posterior surgical approach and used in conjunction with one or more artificial facet joints to provide an anatomically correct range of motion. Expandable artificial intervertebral implants in both lordotic and non-lordotic designs are disclosed, as well as lordotic and non-lordotic expandable cages for both PLIF (posterior lumber interbody fusion) and TLIF (transforaminal lumbar interbody fusion) procedures. The expandable implants may have various shapes, such as round, square, rectangular, banana-shaped, kidney-shaped, or other similar shapes. By virtue of their posteriorly implanted approach, the disclosed artificial FSU'"'"'s allow for posterior decompression of the neural elements, reconstruction of all or part of the natural functional spinal unit, restoration and maintenance of lordosis, maintenance of motion, and restoration and maintenance of disc space height.

Claims

1. An intervertebral implant for a human spine, comprising:

an upper body comprising an inferior surface and a superior surface, wherein the superior surface of the upper body is configured to engage a first vertebra of the human spine;

a lower body comprising a superior surface and an inferior surface, wherein the inferior surface of the lower body is configured to engage a second vertebra of the human spine;

an insert configured to be positioned between the superior surface of the lower body and the inferior surface of the upper body before insertion of the intervertebral implant between the first vertebra and the second vertebra of the human spine; and

an expansion member configured to elevate the insert to increase a separation distance between the upper body and the lower body after insertion of the intervertebral implant in the human spine, and wherein a portion of the superior surface of the lower body is configured to inhibit backout of the expansion member from the intervertebral implant.

2. The intervertebral implant of claim 1, wherein the portion of the superior surface of the lower body configured to inhibit backout of the expansion member comprises an upwardly projecting ridge.

3. The intervertebral implant of claim 1, wherein the portion of the superior surface of the lower body configured to inhibit backout of the expansion member comprises an upwardly projecting ridge, wherein the expansion member comprises an expansion plate, and wherein the expansion plate is configured to be inserted over the upwardly projecting ridge before resting in a recess at least partially bordered by the ridge.

4. The intervertebral implant of claim 1, wherein the expansion member comprises an expansion plate, and wherein the expansion plate, when fully inserted in the intervertebral implant, is configured to rest between the superior surface of the lower body and the inferior surface of the insert.

31. The intervertebral implant of claim 1, wherein the superior surface of the upper body comprises an osteoconductive scaffolding into which bone may grow.

32. The intervertebral implant of claim 1, wherein a shape of the lower body is banana-shaped.

33. The intervertebral implant of claim 1, wherein a shape of the lower body is round.

5. An intervertebral implant for a human spine, comprising:

a lower body comprising a superior surface and an inferior surface, wherein the inferior surface of the lower body is configured to engage a first vertebra of the human spine, and wherein the superior surface of the lower body comprises upwardly projecting extensions;

an upper body comprising an inferior surface and a superior surface, wherein the superior surface of the upper body is configured to engage a second vertebra of the human spine, and wherein the upper body comprises recesses configured to accept the upwardly projecting extensions of the lower body;

an insert configured to be positioned between the superior surface of the lower body and the inferior surface of the upper body before insertion of the intervertebral implant between the first vertebra and the second vertebra of the human spine;

an expansion member configured to engage the insert to increase a separation distance between the upper body and the lower body after insertion of the intervertebral implant in the human spine; and

wherein the upwardly projecting extensions of the lower body, when positioned in the recesses of the upper body, are configured to inhibit dislocation of the upper body from the lower body after insertion of the intervertebral implant in the human spine.

6. The intervertebral implant of claim 5, wherein the intervertebral implant is configured such that increasing the separation distance between the upper body and the lower body allows increased articulation of the intervertebral implant, and wherein the upwardly projecting extensions of the lower body, when positioned in the recesses of the upper body, substantially maintain vertical alignment of the upper body and the lower body during articulation of the implant.

7. The intervertebral implant of claim 5, wherein the upwardly projecting extensions of the lower body, when positioned in the recesses of the upper body, are configured to limit articulation of the intervertebral implant.

8. The intervertebral implant of claim 5, wherein the superior surface of the lower body comprises an upwardly projecting ridge, wherein the expansion member contacts the upwardly projecting ridge during insertion of the expansion member, and wherein the upwardly projecting ridge inhibits movement of the expansion member following insertion of the expansion member.

34. The intervertebral implant of claim 5, wherein the superior surface of the upper body comprises an osteoconductive scaffolding into which bone may grow.

35. The intervertebral implant of claim 5, wherein a portion of the superior surface of the lower body is configured to inhibit backout of the expansion member from the intervertebral implant.

36. The intervertebral implant of claim 5, wherein a shape of the lower body is banana-shaped.

37. The intervertebral implant of claim 5, wherein a shape of the lower body is round.

9. An intervertebral implant for a human spine, comprising:

an upper body comprising an inferior surface and a superior surface, wherein the superior surface of the upper body is configured to engage a first vertebra of the human spine, and wherein at least a portion of the inferior surface of the upper body is concave;

a lower body comprising a superior surface and an inferior surface, wherein the inferior surface of the lower body is configured to engage a second vertebra of the human spine;

an insert comprising a superior surface and an inferior surface, wherein at least a portion of the superior surface of the insert is convex, wherein at least a portion of the inferior surface of the insert is substantially flat, and wherein the insert is configured to be positioned between the superior surface of the lower body and at least the concave portion of the inferior surface of the upper body before insertion of the intervertebral implant between the first vertebra and the second vertebra of the human spine; and

an expansion member configured to elevate the insert from the lower body to increase a separation distance between the upper body and the lower body after insertion of the intervertebral implant in the human spine.

10. The intervertebral implant of claim 9, wherein at least a portion of the superior surface of the lower body is substantially flat, and wherein the substantially flat portion of the inferior surface of the insert rests on the substantially flat portion of the superior surface of the lower body before elevation of the insert by the expansion member.

11. The intervertebral implant of claim 9, wherein at least a portion of the superior surface of the lower body is substantially flat, wherein the substantially flat portion of the inferior surface of the insert rests on the substantially flat portion of the superior surface of the lower body before elevation of the insert by the expansion member, and wherein the expansion member is configured to be inserted between the substantially flat portion of the superior surface of the lower body and the substantially flat portion of the inferior surface of the insert.

12. The intervertebral implant of claim 9, wherein increasing the separation distance between the upper body and the lower body allows increased articulation of the concave portion of the inferior surface of the upper body relative to the convex portion of the superior surface of the insert, and wherein articulation of the upper body relative to the insert is limited by contact of an edge portion of the inferior surface of the upper body with an edge portion of the superior surface of the lower body.

13. An intervertebral implant for a human spine, comprising:

an upper body comprising an inferior surface and a superior surface, wherein the superior surface of the upper body is configured to engage a first vertebra of the human spine;

a lower body comprising a superior surface and an inferior surface, wherein the inferior surface of the lower body is configured to engage a second vertebra of the human spine;

an insert comprising a superior surface and an inferior surface, wherein the insert comprises one or more angled surfaces, and wherein the insert is configured to be positioned between the superior surface of the lower body and the inferior surface of the upper body before insertion of the intervertebral implant between the first vertebra and the second vertebra of the human spine; and

an expansion member comprising one or more angled surfaces, wherein at least one of the angled surfaces of the expansion member is configured to engage at least one of the angled surfaces of the insert to increase a separation distance between the upper body and the lower body after insertion of the intervertebral implant in the human spine.

14. The intervertebral implant of claim 13, wherein the angled surface of the expansion member that is configured to engage the angled surface of the insert is a part of a wedge, and wherein the angled surface of the insert that is configured to be engaged by the angled surface of the expansion member is part of a wedge.

15. The intervertebral implant of claim 13, wherein the angled surface of the expansion member that is configured to engage the angled surface of the insert is part of a wedge, wherein the angled surface of the insert that is configured to be engaged by the angled surface of the expansion member is part of a wedge, and wherein engaging the wedge of the insert with the wedge of the expansion member elevates the insert above the superior surface of the lower body of the intervertebral implant.

16. The intervertebral implant of claim 13, wherein the expansion member comprises an expansion plate, wherein at least a portion of the superior surface of the expansion plate is substantially flat, and wherein the inferior surface of the insert rests on the substantially flat portion of the expansion plate after the expansion plate has been fully inserted between the superior surface of the lower body and the inferior surface of the upper body.

38. The intervertebral implant of claim 13, wherein the superior surface of the upper body comprises an osteoconductive scaffolding into which bone may grow.

39. The intervertebral implant of claim 13, wherein a shape of the lower body is banana-shaped.

40. The intervertebral implant of claim 13, wherein a shape of the lower body is round.

17. An intervertebral implant for a human spine, comprising:

an upper body comprising an inferior surface and a superior surface, wherein the superior surface of the upper body is configured to engage a first vertebra of the human spine, and wherein at least a portion of the inferior surface of the upper body is concave;

a lower body comprising a superior surface and an inferior surface, wherein the inferior surface of the lower body is configured to engage a second vertebra of the human spine;

an insert comprising an inferior surface, a superior surface, and one or more angled surfaces, wherein at least a portion of the superior surface of the insert is convex, and wherein the insert is configured to be positioned between the superior surface of the lower body and at least the concave portion of the inferior surface of the upper body before insertion of the intervertebral implant between the first vertebra and the second vertebra of the human spine;

an expansion member comprising one or more angled surfaces, wherein at least one of the angled surfaces of the expansion member is configured to engage at least one of the angled surfaces of the insert to increase a separation distance between the upper body and the lower body after insertion of the intervertebral implant in the human spine; and

wherein the implant is configured such that increasing the separation distance between the upper body and the lower body allows increased articulation of the intervertebral implant.

18. The intervertebral implant of claim 17, wherein the upper body and the lower body are substantially banana-shaped.

19. The intervertebral implant of claim 17, wherein a cross-sectional shape of the insert is substantially round.

20. The intervertebral implant of claim 17, wherein a cross-sectional shape of the insert is substantially ellipsoidal.

21. An intervertebral implant for a human spine, comprising:

an upper body comprising an inferior surface and a superior surface, wherein the superior surface of the upper body is configured to engage a first vertebra of the human spine, and wherein the upper body has a substantially banana shape;

a lower body comprising a superior surface and an inferior surface, wherein the inferior surface of the lower body is configured to engage a second vertebra of the human spine, wherein the superior surface of the lower body comprises a ridge, and wherein the lower body has a substantially banana shape;

an insert configured to be positioned between the superior surface of the lower body and the inferior surface of the upper body before insertion of the intervertebral implant between the first vertebra and the second vertebra of the human spine;

an expansion member configured to engage the insert to increase a separation distance between the upper body and the lower body after insertion of the intervertebral implant in the human spine; and

wherein the ridge on the lower body inhibits backout of the expansion member from the intervertebral implant after insertion of the intervertebral implant in the human spine.

22. The intervertebral implant of claim 21, wherein the intervertebral implant comprises an opening configured to accept the expansion member following insertion of the intervertebral implant between the first vertebra and the second vertebra of the human spine.

23. The intervertebral implant of claim 21, wherein the intervertebral implant comprises an opening configured to accept the expansion member, following insertion of the intervertebral implant between the first vertebra and the second vertebra of the human spine, and wherein the opening is positioned to allow access to the opening via a posterior approach following insertion of the intervertebral implant between the first vertebra and the second vertebra of the human spine.

24. The intervertebral implant of claim 21, wherein the intervertebral implant comprises a threaded opening configured to accept the expansion member following insertion of the intervertebral implant between the first vertebra and the second vertebra of the human spine.

25. The intervertebral implant of claim 21, wherein engaging the insert with the expansion member comprises inserting the expansion member between the superior surface of the lower body and the inferior surface of the upper body such that the expansion member contacts the ridge during insertion of the expansion member.

26. An intervertebral implant for a human spine, comprising:

a lower body comprising a superior surface and an inferior surface, wherein the inferior surface of the lower body is configured to engage a first vertebra of the human spine, and wherein the superior surface of the lower body comprises upwardly projecting extensions;

an upper body comprising an inferior surface and a superior surface, wherein the superior surface of the upper body is configured to engage a second vertebra of the human spine, and wherein the inferior surface of the upper body comprises recesses configured to accept the upwardly projecting extensions of the lower body;

an insert comprising an inferior surface, a superior surface, and one or more angled surfaces, wherein the insert is configured to be positioned between the superior surface of the lower body and the inferior surface of the upper body before insertion of the intervertebral implant between the first vertebra and the second vertebra of the human spine;

an expansion member comprising one or more angled surfaces, wherein at least one of the angled surfaces of the expansion member is configured to engage at least one of the angled surfaces of the insert to increase a separation distance between the upper body and the lower body; and

wherein the upwardly projecting extensions of the lower body and the recesses of the upper body are configured to promote alignment of the upper body and the lower body during expansion of the intervertebral implant, and wherein a portion of the superior surface of the lower body is configured to inhibit backout of the expansion member from the intervertebral implant after insertion of the intervertebral implant in the human spine.

27. The intervertebral implant of claim 26, wherein at least a portion of the inferior surface of the upper body has a concave shape and at least a portion of the superior surface of the insert has a convex shape, and wherein the concave portion of the upper body is configured to contact the convex portion of the insert.

28. The intervertebral implant of claim 26, wherein at least a portion of the inferior surface of the upper body has a concave shape and at least a portion of the superior surface of the insert has a convex shape, and wherein the concave portion of the upper body is configured to contact the convex portion of the insert to allow articulation of the intervertebral implant.

29. The intervertebral implant of claim 26, wherein at least a portion of the inferior surface of the upper body has a concave shape and at least a portion of the superior surface of the insert has a convex shape, wherein the concave portion of the upper body is configured to contact the convex portion of the insert, and wherein increasing a separation distance between the upper body and the lower body allows articulation of the intervertebral implant by allowing angular motion of the upper body with respect to the insert.

30. The intervertebral implant of claim 26, wherein at least a portion of the inferior surface of the upper body has a concave shape and at least a portion of the superior surface of the insert has a convex shape, wherein the concave portion of the upper body is configured to contact the convex portion of the insert, and wherein increasing a separation distance between the upper body and the lower body allows increased articulation of the intervertebral implant by allowing increased angular motion of the upper body with respect to the insert.

41. An intervertebral implant for a human spine, comprising:

an upper body comprising an inferior surface and a superior surface, wherein the superior surface of the upper body is configured to engage a first vertebra of the human spine;

a lower body comprising a superior surface and an inferior surface, wherein the inferior surface of the lower body is configured to engage a second vertebra of the human spine;

at least one cable coupled to the upper body and the lower body to secure the upper body to the lower body;

an insert configured to be positioned between the superior surface of the lower body and the inferior surface of the upper body before insertion of the intervertebral implant between the first vertebra and the second vertebra of the human spine; and

an expansion member configured to elevate the insert to increase a separation distance between the upper body and the lower body after insertion of the intervertebral implant in the human spine, and wherein a portion of the superior surface of the lower body is configured to inhibit backout of the expansion member from the intervertebral implant.

42. The intervertebral implant of claim 41, wherein a surface of the upper body interacts with a surface of the insert after use of the expansion member increases the separation distance between the upper body and the lower body to allow for angulation of the intervertebral implant.

43. The intervertebral implant of claim 41, wherein a shape of the lower body is banana-shaped.

44. The intervertebral implant of claim 41, wherein the expansion member comprises an expansion plate.

45. An intervertebral implant for a human spine, comprising:

an upper body comprising an inferior surface and a superior surface, wherein the superior surface of the upper body is configured to engage a first vertebra of the human spine, and wherein at least a portion of the inferior surface of the upper body is concave;

a lower body comprising a superior surface and an inferior surface, wherein the inferior surface of the lower body is configured to engage a second vertebra of the human spine;

at least one cable coupled to the upper body and the lower body to secure the upper body to the lower body;

an insert comprising a superior surface and an inferior surface, wherein at least a portion of the superior surface of the insert is convex, wherein at least a portion of the inferior surface of the insert is substantially flat, and wherein the insert is configured to be positioned between the superior surface of the lower body and at least the concave portion of the inferior surface of the upper body before insertion of the intervertebral implant between the first vertebra and the second vertebra of the human spine; and

an expansion member configured to elevate the insert from the lower body to increase a separation distance between the upper body and the lower body after insertion of the intervertebral implant in the human spine.

46. The intervertebral implant of claim 45, wherein a shape of the lower body is banana-shaped.

47. The intervertebral implant of claim 45, wherein the expansion member comprises an expansion plate.

48. An intervertebral implant for a human spine, comprising:

an upper body comprising an inferior surface and a superior surface, wherein the superior surface of the upper body is configured to engage a first vertebra of the human spine, and wherein at least a portion of the inferior surface of the upper body is concave;

a lower body comprising a superior surface and an inferior surface, wherein the inferior surface of the lower body is configured to engage a second vertebra of the human spine;

an insert configured to be positioned between the superior surface of the lower body and the inferior surface of the upper body before insertion of the intervertebral implant between the first vertebra and the second vertebra of the human spine, wherein at least a portion of a superior surface of the insert is convex;

an expansion member configured to elevate the insert to increase a separation distance between the upper body and the lower body after insertion of the intervertebral implant in the human spine, and wherein a portion of the superior surface of the lower body is configured to inhibit backout of the expansion member from the intervertebral implant; and

wherein the concave surface of the upper body interacts with the convex surface of the insert after use of the expansion member to allow for increased articulation of the intervertebral implant.

49. The intervertebral implant of claim 48, wherein a shape of the lower body is banana-shaped.

50. The intervertebral implant of claim 48, further comprising at least one cable coupled to the upper body and the lower body to secure the upper body to the lower body.

51. An intervertebral implant for a human spine, comprising:

a lower body comprising a superior surface and an inferior surface, wherein the inferior surface of the lower body is configured to engage a first vertebra of the human spine, and wherein the superior surface of the lower body comprises upwardly projecting extensions;

an upper body comprising an inferior surface and a superior surface, wherein the superior surface of the upper body is configured to engage a second vertebra of the human spine, wherein the upper body comprises recesses configured to accept the upwardly projecting extensions of the lower body, and wherein at least a portion of the inferior surface of the upper body is concave;

an insert configured to be positioned between the superior surface of the lower body and the inferior surface of the upper body before insertion of the intervertebral implant between the first vertebra and the second vertebra of the human spine, wherein at least a portion of a superior surface of the insert is convex;

an expansion member configured to engage the insert to increase a separation distance between the upper body and the lower body after insertion of the intervertebral implant in the human spine; and

wherein the upwardly projecting extensions of the lower body when positioned in the recesses of the upper body are configured to inhibit dislocation of the upper body from the lower body after insertion of the intervertebral implant in the human spine, and wherein the concave surface of the upper body interacts with the convex surface of the insert after use of the expansion member to allow for increased articulation of the intervertebral implant.

52. The intervertebral implant of claim 51, wherein a shape of the lower body is banana-shaped.

53. The intervertebral implant of claim 51, wherein a portion of the superior surface of the lower body is configured to inhibit backout of the expansion member from the intervertebral implant.