Electrophotographic lamination film, a method of producing the same, and a method of forming an image

• US 7,205,046 B2
• Filed: 01/16/2003
• Issued: 04/17/2007
• Est. Priority Date: 06/04/2002
• Status: Expired due to Fees

• Current Assignee: Fuji Xerox Company Limited (Xerox Holdings Corp.)
• Original Assignee: Fuji Xerox Company Limited (Xerox Holdings Corp.)
• Inventors: Kobayashi, Tomoo, Torikoshi, Kaoru, Sakurai, Kunio
• Primary Examiner(s): Chen; Vivian
• Application Number:
  US10/345,235
• Publication Number:
  US 20030224169A1
• Time in Patent Office: 1,552 Days
• Field of Search: None
• US Class Current: 428/343
• CPC Class Codes: G03G 7/0006 Cover layers for image-receiving members; Strippable coversheets
• CPC Class Codes: G03G 7/0013 Inorganic components thereof
• CPC Class Codes: G03G 7/0026 being macromolecular
• CPC Class Codes: G03G 7/0046 obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
• CPC Class Codes: G03G 7/006 Substrates for image-receiving members; Image-receiving members comprising only one layer
• CPC Class Codes: Y10T 428/28 Web or sheet containing structurally defined element or component and having an adhesive outermost layer
• CPC Class Codes: Y10T 428/2817 Heat sealable
• CPC Class Codes: Y10T 428/2826 Synthetic resin or polymer
• CPC Class Codes: Y10T 428/30 Self-sustaining carbon mass or layer with impregnant or other layer
• CPC Class Codes: Y10T 428/31786 Of polyester [e.g., alkyd, etc.]

Abstract

The present invention provides an electrophotographic lamination film which can be easily laminated by using the film as it is without significantly modifying a conventional electrophotographic device, can be printed with letters of high resolution directly on a surface of the film capable of softening at relatively low temperatures, and can form an image of high quality having sufficient heat resistance and light resistance with good recognizability even in outdoor use, as well as a method of producing the same and a method of forming an image. In the electrophotographic lamination film, a surface resistance of at least one surface of a substrate thereof is in a range of 10⁸ to 10¹³ Ω/□, and a Vicat softening temperature of the substrate is in a range of 70 to 130° C.

Claims

1. An electrophotographic lamination film to be used for lamination onto another member, comprising a substrate, wherein a surface resistance of at least one surface of the substrate is in a range of 10⁸ to 10¹³ Ω

/□

, and a Vicat softening temperature of the substrate is in a range of 70 to 130°

C., wherein the Vicat softening temperature range enables the substrate to adhere to an image forming material or a coating layer when laminated but does not soften to generate flow of the image forming material or coating layer.

2. An electrophotographic lamination film according to claim 1 comprising function-regulating means disposed on a surface of the substrate opposite a surface of the substrate at which an image is formed, wherein the function-regulating means has at least one function selected from regulating gloss, light resistance, microbial resistance, flame retardancy, releasability and chargeability.

3. An electrophotographic lamination film according to claim 1, wherein the substrate is transparent.

4. An electrophotographic lamination film according to claim 1, wherein the substrate comprises a resin having a chlorine-free resin as a main component thereof.

5. An electrophotographic lamination film to be used for lamination onto another member, comprising a substrate and at least one coating layer disposed on a surface of the substrate, wherein a surface resistance of at least an outermost surface of the at least one coating layer is in a range of 10⁸ to 10¹³ Ω

/□

, and a Vicat softening temperature of the substrate is in a range of 70 to 130°

C., wherein the Vicat softening temperature range enables the substrate to adhere to the coating layer when laminated but does not soften to generate flow of the coating layer.

6. An electrophotographic lamination film according to claim 5, wherein the at least one coating layer comprises an image-receiving layer containing a resin and fillers.

7. An electrophotographic lamination film according to claim 6, wherein the resin contained in the image-receiving layer is a polyester resin.

8. An electrophotographic lamination film according to claim 5, wherein the at least one coating layer contains at least one selected from the group consisting of a charging regulator, an antimicrobial agent, a UV ray absorber and an antioxidant.

9. An electrophotographic lamination film according to claim 5, wherein the substrate is transparent.

10. An electrophotographic lamination film according to claim 5, wherein the substrate comprises a resin having a chlorine free resin as a main component thereof.

11. An electrophotographic lamination film according to claim 5 comprising function-regulating means disposed on a surface of the substrate opposite a surface of the substrate at which an image is formed, wherein the function-regulating means has at least one function selected from regulating gloss, light resistance, microbial resistance, flame retardancy, releasability and chargeability.

12. A method of forming an image by using an electrophotographic lamination film to be used for lamination onto another member, in which a surface resistance of at least one surface of a substrate is in a range of 10⁸ to 10¹³ Ω

/□ and

a Vicat softening temperature of the substrate is in a range of 70 to 130°

C., and a toner image formed on a surface of the electrophotographic lamination film is formed as a mirror image such that an image-forming surface is a laminated surface, wherein the Vicat softening temperature range enables the substrate to adhere to the toner image when laminated but does not soften to generate flow of the toner image.

13. A method of forming an image according to claim 12, wherein fixation of the toner image formed on the surface of the electrophotographic lamination film is conducted such that a temperature of the surface of the electrophotographic lamination film is 130°

C. or less.

14. A method of forming an image by using an electrophotographic lamination film to be used for lamination onto another member, comprising a substrate and at least one coating layer disposed on a surface of substrate wherein a surface resistance of at least an outermost surface of the at least one coating layer is in a range of 10⁸ to 10¹³ Ω

/□ and

a Vicat softening temperature of the substrate is in a range of 70 to 130°

C., and a toner image formed on a surface of the electrophotographic lamination film is formed as a mirror image such that an image-forming surface is a laminated surface, wherein the Vicat softening temperature range enables the substrate to adhere to the toner image when laminated but does not soften to generate flow of the toner image.

15. A method of forming an image according to claim 14, wherein fixation of the toner image formed on the surface of the electrophotographic lamination film is conducted such that a temperature of the surface of the electrophotographic lamination film is 130°

C. or less.

16. An image forming device comprising an electrophotographic photoreceptor, a charging unit for charging the photoreceptor, a latent image-forming device for forming an electrostatic latent image on the charged photoreceptor, a development device for developing the latent image with a toner, and a transfer device for transferring the toner image formed on the photoreceptor onto a recording medium, wherein the recording medium is an electrophotographic lamination film to be used for lamination onto another member, in which a surface resistance of at least one surface of a substrate is in a range of 10⁸ to 10¹³ Ω

/□ and

a Vicat softening temperature of the substrate is in a range of 70 to 130°

C., and the toner image formed on a surface of the electrophotographic lamination film is formed as a mirror image such that an image-forming surface is a laminated surface, wherein the Vicat softening temperature range enables the substrate to adhere to the toner image when laminated but does not soften to generate flow of the toner image.

17. An image forming device according to claim 16, wherein fixation of the toner image formed on the surface of the electrophotographic lamination film is conducted such that a temperature of the surface of the electrophotographic lamination film is 130°

C. or less.

18. An image forming device comprising an electrophotographic photoreceptor, a charging unit for charging the photoreceptor, a latent image-forming device for forming an electrostatic latent image on the charged photoreceptor, a development device for developing the latent image with a toner, and a transfer device for transferring the toner image formed on the photoreceptor onto a recording medium, wherein the recording medium is an electrophotographic lamination film to be used for lamination onto another member, comprising a substrate and at least one coating layer disposed on a surface of the substrate wherein a surface resistance of at least an outermost surface of the at least one coating layer is in a range of 10⁸ to 10¹³ Ω

/□ and

a Vicat softening temperature of the substrate is in a range of 70 to 130°

C., and the toner image formed on a surface of the electrophotographic lamination film is formed as a mirror image such that an image-forming surface is a laminated surface, wherein the Vicat softening temperature range enables the substrate to adhere to the toner image when laminated but does not soften to generate flow of the toner image.

19. An image forming device according to claim 18, wherein fixation of the toner image formed on the surface of the electrophotographic lamination film is conducted such that a temperature of the surface of the electrophotographic lamination film is 130°

C. or less.

20. An electrophotographic lamination film to be used for lamination onto another member, comprising a substrate, wherein a surface resistance of one of at least one surface of the substrate and at least an outermost surface of at least one coating layer disposed on a surface of the substrate is in a range of about 10⁸ Ω

/□

to about 10¹³ Ω

/□

, and a Vicat softening temperature of the substrate is in a range of about 70°

C. to about 130°

C., wherein the Vicat softening temperature range enables the substrate to adhere to the coating layer when laminated but does not soften to generate flow of the coating layer.