Light distribution apparatus and methods for illuminating optical systems

• US 7,206,133 B2
• Filed: 05/24/2004
• Issued: 04/17/2007
• Est. Priority Date: 05/22/2003
• Status: Active Grant

• Current Assignee: Synopsys Incorporated
• Original Assignee: Optical Research Associates (Synopsys Incorporated)
• Inventors: Cassarly, William J., McGuire, James P. Jr.
• Primary Examiner(s): Dang; Hung Xuan
• Assistant Examiner(s): MARTINEZ, JOSEPH P
• Application Number:
  US10/852,669
• Publication Number:
  US 20050018308A1
• Time in Patent Office: 1,058 Days
• Field of Search: 359/599, 359630-634, 359/13, 359/14, 345/7, 348/115, 349/11
• US Class Current: 359/630
• CPC Class Codes: G02B 27/0081 with means for altering, e.g. enlarging, the entrance or exit pupil

Abstract

Various embodiments involving structures and methods for illumination can be employed, for example, in projectors, head-mounted displays, helmet-mounted displays, back projection TVs, flat panel displays as well as other optical systems. Certain embodiments may include prism elements for illuminating, for example, a spatial light modulator. Light may be coupled to the prism in some cases using fiber optics or lightpipes. The optical system may also include a diffuser having scatter features arranged to scatter light appropriately to produce a desired luminance profile. Other embodiments are possible as well.

Claims

1. A heads-up display for displaying images, said heads-up display comprising:

a spatial light modulator comprising a plurality of pixels selectively adjustable for creating a spatial pattern;

a light source for illuminating an area on said spatial light modulator;

a diffuser disposed in a first optical path between said light source and said spatial light modulator such that a portion of said diffuser receives light from said light source, said light source disposed in an arrangement that provides increasing illuminance along a transverse direction of said diffuser, said diffuser comprising a plurality of light spreading features configured to disperse light from said light source into increasingly larger projected solid angles for locations along said transverse direction of said diffuser; and

imaging optics disposed to receive light from said spatial light modulator for forming an image of said spatial pattern created by said spatial light modulator, said spatial light modulator and said imaging optics defining a second optical path therebetween,

wherein said diffuser is outside said second optical path between said spatial light modulator and said imaging optics.

2. The heads-up display of claim 1, wherein said light source comprises one or more optical fibers or light pipes.

3. The heads-up display of claim 2, wherein said light source further comprises one or more light emitting diodes.

4. The heads-up display of claim 1, wherein said light source is decentered with respect to said portion of said diffuser that receives said light to provide said increasing illuminance along said transverse direction across said diffuser.

5. The heads-up display of claim 4, wherein said portion of said diffuser that receives said light has a center and said source of light is laterally displaced from the center of said portion of said diffuser by between about 11 and 25 millimeters.

6. The heads-up display of claim 1, wherein said source of light is tilted with respect to said diffuser such that said source of light emits a beam directed at a non-normal angle with respect to said diffuser.

7. The heads-up display of claim 6, wherein said source of light is tilted with respect to said diffuser such that said source of light emits a beam directed at an angle of between about 5°

and 45°

with respect to a normal through said diffuser.

8. The heads-up display of claim 1, further comprising a beam-shaping lens in an optical path between said source of light and said diffuser.

9. The heads-up display of claim 8, wherein said portion of said diffuser that receives said light has a center and said beam-shaping lens is laterally displaced from the center of said portion of said diffuser by between about 11 and 25 millimeters.

10. The heads-up display of claim 8, wherein said beam-shaping lens has an optical axis at an angle of between about 5°

and 45°

with respect to an optical axis through said diffuser.

11. The heads-up display of claim 1, further comprising a collimating lens.

12. The heads-up display of claim 11, wherein said collimating lens comprises a diffractive optical element.

13. The heads-up display of claim 1, wherein said illuminance increases from about 1 to 6 times in value along a transverse direction across said area of said spatial light modulator that is illuminated.

14. The heads-up display of claim 13, wherein the distance in said transverse direction across said area is between about 15 millimeters to 45 millimeters.

15. The heads-up display of claim 1, wherein said luminance along said transverse direction across said area of said spatial light modulator varies by no more than a factor of about 1.5.

16. The heads-up display of claim 1, wherein said increasingly larger projected solid angles are matched with said increasing illuminance along said transverse direction of said diffuser such that luminance across said area of said spatial light modulator is substantially constant.

17. An illumination engine for projecting images onto a screen, the illumination engine comprising:

a spatial light modulator for forming spatial patterns;

projection optics for projecting spatial patterns formed by said spatial light modulator onto a screen, said projection optics and said spatial light modulator defining an optical path therebetween;

a diffuser having a lateral spatial extent in a transverse direction and an optical axis therethrough, said diffuser comprising a plurality of scatter features, said diffuser outside said optical path between said projection optics and said spatial light modulator; and

an off-axis light source for illuminating a spatial region on said diffuser and a corresponding section of said spatial light modulator,

wherein said off-axis light source is disposed with respect to said diffuser to produce varying illuminance along said transverse direction, said optical scattering features in said diffuser dispersing light into an increasingly larger range of angles for locations along said transverse direction such that luminance across said spatial light modulator is substantially constant.

18. The illumination engine of claim 17, wherein said illuminated spatial region on said diffuser has a center and said source of light is laterally displaced from the center of said illuminated spatial region of said diffuser by between about 11 and 25 millimeters.

19. The illumination engine of claim 17, wherein said source of light is tilted with respect to said diffuser such that said source of light emits a beam directed at an angle of between about 5°

and 45°

with respect to said optical axis through said diffuser.

20. The illumination engine of claim 17, further comprising beam-shaping optics disposed to receive light from said off-axis light source.

21. The illumination engine of claim 20, wherein said illuminated spatial region on said diffuser has a center and said beam-shaping optics is laterally displaced from the center of said illuminated portion of said diffuser by between about 11 and 25 millimeters.

22. The illumination engine of claim 20, wherein said beam-shaping optics has an optical axis at an angle of between about 5°

and 45°

with respect to said optical axis through said diffuser.

23. The illumination engine of claim 17, wherein said scatter features are selected from the group comprising surface features, index of refraction variations, and imbedded reflective features.

24. The illumination engine of claim 17, wherein said diffuser comprises a holographic optical element.

25. The illumination engine of claim 17, further comprising a collimating lens for substantially collimating light incident on said diffuser.

26. The illumination engine of claim 17, further comprising a polarization beamsplitter directing said illumination from said off-axis light source to said spatial light modulator.

27. The illumination engine of claim 26, further comprising a polarizer disposed between said off-axis light source and said polarization beamsplitter.

28. The illumination engine of claim 26, wherein the polarization beamsplitter comprises a prism.

29. The illumination engine of claim 26, wherein the polarization beamsplitter comprises a V-prism.

30. The illumination engine of claim 17, wherein said spatial light modulator comprises a liquid crystal spatial light modulator.

31. The illumination engine of claim 17, wherein said projector optics comprise off-axis imaging optics.

32. The illumination engine of claim 17, wherein the relative luminance along a transverse direction across said section of said spatial light modulator that is illuminated varies by a factor of no more than about 1.5.

33. The illumination engine of claim 17, wherein said scattering features of said diffuser are arranged with respect to said varying illuminance along said transverse direction to achieve said substantially constant luminance.

34. An illumination engine comprising:

a spatial light modulator at one end of an optical path;

projection optics configured to project spatial patterns formed by said spatial light modulator, said projection optics at another end of said optical path;

a light source configured to generate a light beam,

an optical diffuser outside said optical path between said spatial light modulator and said projection optics, said diffuser configured to receive said light beam, said light beam producing an illuminance distribution that increases in a transverse direction across said diffuser, said diffuser comprising;

a body extending laterally in said transverse direction to define a lateral spatial extent, said body having an outer surface and a volume; and

light dispersing features arranged across said lateral spatial extent of said diffuser to diffuse light incident thereon, said light incident on a given location on said diffuser being distributed by said light dispersing features into a range of angles that is determined by said light dispersing features, said range of angles corresponding to a projected solid angle,

wherein said light dispersing features are arranged across said diffuser such that said projected solid angle increases for respective locations along a transverse direction across a substantial portion of said diffuser.

35. The optical diffuser of claim 34, wherein said optical diffuser comprises a substantially planar optical element.

36. The optical diffuser of claim 34, wherein said optical diffuser comprises a diffractive optical element.

37. The optical diffuser of claim 36, wherein said optical diffuser comprises a holographic diffuser.

38. The optical diffuser of claim 34, wherein said light dispersing features comprise surface features on said outer surface.

39. The optical diffuser of claim 34, wherein said light dispersing features comprising volume features in said volume.

40. The optical diffuser of claim 39, wherein said light dispersing features comprise refractive index variations in said volume of said diffuser.

41. The optical diffuser of claim 34, wherein said light dispersing features comprise reflective features disposed in said volume.

42. The optical diffuser of claim 34, wherein said projected solid angle increases by at least about 1.5 across said substantial portion of said diffuser.

43. The optical diffuser of claim 34, wherein said projected solid angle increases by about two to six times across said substantial portion of said diffuser.

44. The optical diffuser of claim 43, wherein said substantial portion of said diffuser over which said projected solid area increases is about 1.5 to 4.5 centimeters.

45. The optical diffuser of claim 34, wherein said projected solid area increases from about 0 to π

radians across said substantial portion of said diffuser.

46. The optical diffuser of claim 34, wherein said projected solid area increases from about 0 to 2.35 radians across said substantial portion of said diffuser in about 1.9 centimeters.

47. A method of displaying an image with a heads-up display, said method comprising:

producing increasing illuminance across a diffuser;

scattering light incident on different locations across said diffuser into increasingly larger projected solid angles so as to produce a substantially constant luminance;

directing said scattered light having substantially constant luminance to a spatial light modulator;

forming a pattern with said spatial light modulator;

propagating light from said spatial light modulator to imaging optics along an optical path that excludes said diffuser; and

forming an image of said pattern formed by said spatial light modulator with said imaging optics.

48. The method of claim 47, wherein light from said spatial light modulator is propagated to an optical combiner for said heads-up display.

49. The method of claim 47, wherein said pattern formed by said spatial light modulator comprises an alphanumeric character.

50. The method of claim 47, wherein said diffuser comprises a plurality of light spreading features along a transverse length thereof, said light spreading features configured to scatter light into said increasingly larger projected solid angles along said transverse length.

51. The method of claim 50, further comprising matching said plurality of light spreading features along said transverse length of said diffuser with said increasingly larger projected solid angles and said increasing illuminance across said diffuser.