Method and system for optimizing operation schedule of plant

• US 7,206,644 B2
• Filed: 03/25/2005
• Issued: 04/17/2007
• Est. Priority Date: 03/26/2004
• Status: Expired due to Fees

• Current Assignee: Kabushiki Kaisha Toshiba (Toshiba Corporation)
• Original Assignee: Kabushiki Kaisha Toshiba (Toshiba Corporation)
• Inventors: Iino, Yutaka, Kamito, Akinori, Hosaka, Shunji
• Primary Examiner(s): BARNES-BULLOCK, CRYSTAL JOY
• Application Number:
  US11/089,360
• Publication Number:
  US 20050246039A1
• Time in Patent Office: 753 Days
• Field of Search: 700 28- 34, 700/36, 700/44, 700/49, 700286-288, 702182-184, 705 7- 11, 705/400, 706 12- 14, 606/45, 606/60
• US Class Current: 700/36
• CPC Class Codes: G05B 13/042 in which a parameter or coefficient is automatically adjusted to optimise the performance
• CPC Class Codes: G05B 13/048 using a predictor
• CPC Class Codes: G06Q 10/0631 Resource planning, allocation, distributing or scheduling for enterprises or organisations

Abstract

A plant-operation-schedule optimization system includes a data inputting device transmitting a future operation planned value of at least one plant to be controlled; an operation-data inputting device transmitting operation data concerning the plant; and an operation-schedule calculating unit receiving the operation planned value and the operation data concerning the plant from the data inputting device and the operation data inputting device, respectively, to calculate an optimized operation schedule of the plant. The operation-schedule calculating unit includes an optimization calculator calculating the optimized operation schedule; and a database storing the kind of an operation mode, an operation pattern, and an operation cost according to the operation mode of the plant. The data stored in the database is referred to in the calculation of the optimized operation schedule in the optimization calculator.

Claims

1. A plant-operation-schedule optimization method of calculating an optimized operation schedule having a cost evaluation function based on a characteristic model, an operation constraint, and operation planned values from the present to the future of at least one plant to be controlled,

wherein an operation mode variable meaning a kind of an operation mode of the plant is included as one of independent variables in the calculation of the operation schedule optimization, an operation pattern determined in advance according to the operation mode variable is set as an operation constraint, and the calculation of the operation schedule optimization of the plant is performed such that an operation cost for every operation mode or an operation cost when the operation mode is changed is minimized in the cost evaluation function.

2. The plant-operation-schedule optimization method according to claim 1, wherein the kind of the operation mode, the operation pattern, and the operation cost according to the operation mode of the plant to be controlled is stored in a database separated from an optimization calculator, and the database is referred to in the calculation of the operation schedule optimization of the plant in the optimization calculator.

3. The plant-operation-schedule optimization method according to claim 1, wherein the optimized operation pattern in a specific operation mode and the operation cost in the optimized operation pattern are calculated by optimization calculation using a model of the plant to be controlled, and the database storing the kind of the operation mode, the operation pattern, and the operation cost according to the operation mode is updated with the calculated optimized operation pattern and operation cost.

4. A plant-operation-schedule optimization system comprising:

a data inputting device transmitting a future operation planned value of at least one plant to be controlled;

an operation-data inputting device transmitting operation data concerning the plant; and

an operation-schedule calculating unit receiving the operation planned value and the operation data concerning the plant from the data inputting device and the operation data inputting device, respectively, to calculate an optimized operation schedule of the plant,

wherein the operation-schedule calculating unit includes;

an optimization calculator calculating the operation schedule optimization; and

a database storing the kind of an operation mode, an operation pattern, and an operation cost according to the operation mode of the plant, and the data stored in the database is referred to in the calculation of the optimized operation schedule in the optimization calculator.

5. The plant-operation-schedule optimization system according to claim 4, further comprising:

a data processing unit processing optimization result obtained in the calculation of the operation schedule optimization in the optimization calculator is electrically connected to the operation-schedule calculating unit, and

wherein the data processing unit includes;

a data storage storing the optimization result supplied from the optimization calculator; and

a data selector selecting data required for the optimization calculation in the operation-schedule calculating unit from the data stored in the data storage to output the selected data as optimization input data.

6. The plant-operation-schedule optimization system according to claim 5, wherein the data processing unit includes a data communication device receiving the operation data concerning the plant to be controlled from an operation control system for operating and controlling the plant, and the data communication device receives the optimization result from the data storage and outputs an operation schedule optimization signal to the operation control system.

7. The plant-operation-schedule optimization system according to claim 5, wherein the data processing unit includes a data drawer reading the optimization result stored in the data storage to draw the optimization data, and a display device displaying the data based on a drawing signal supplied from the data drawer.

8. The plant-operation-schedule optimization system according to claim 4, wherein the data inputting device includes a planned-value input section in which the future operation planned value is input, and an interpolation section for calculating an interpolation value of the input operation planned value.

9. The plant-operation-schedule optimization system according to claim 4, wherein the data inputting device includes a planned-value input section in which the future operation planned value is input, and a graph display section displaying the input operation planned value in a graph.

10. The plant-operation-schedule optimization system according to claim 4, wherein the data inputting device includes an operation-state specification section in which the future operation planned value of each unit in the plant to be controlled and/or an item in the unit is input.

11. The plant-operation-schedule optimization system according to claim 4, wherein the operation-data inputting device includes a data collecting unit collecting the operation data indicating the quantity of state of the plant to be controlled, and a data communication unit supplying the collected operation data to a data storage.

12. The plant-operation-schedule optimization system according to claim 4, wherein the operation-schedule calculating unit includes:

a characteristic expression setter setting a characteristic expression of the plant to be controlled or an operating condition and outputting the set characteristic expression;

a constraint expression setter setting a constraint expression, relating to an upper or lower limit or the rate of change of the plant, and outputting the set constraint expression;

a special cost setter setting a special cost and outputting the set special cost;

a mode selection expression setter setting a mode selection expression used for determining and selecting the operation mode of the plant and outputting the set mode selection expression;

a total-cost computation expression setter setting a total cost expression used for calculating a total cost of the operation of the plant and outputting the set total cost expression;

an optimization ancillary-data inputting device setting the value of a variety of data required for the optimization calculation in the operation-schedule calculating unit and outputting the set value as optimization ancillary data;

an optimization ancillary-data storage receiving and storing the optimization ancillary data supplied from the optimization ancillary-data inputting device and outputting the stored data as the optimization ancillary data if required; and

an optimization calculator calculating an optimized operation schedule having a minimum cost evaluated with the total cost expression based on the characteristic expression supplied from the characteristic expression setter, the constraint expression supplied from the constraint expression setter, the special cost supplied from the special cost setter, the mode selection expression supplied from the mode selection expression setter, the total cost expression supplied from the total-cost computation expression setter, and the optimization ancillary data supplied from the optimization ancillary-data storage, and the optimization calculator supplies an optimization result calculated in the calculation of the optimized operation schedule to a data processing unit.

13. The plant-operation-schedule optimization system according to claim 12, wherein the operation-schedule calculating unit has an externally-attached special-cost calculating device calculating the special cost, including a startup cost, a shutdown cost, or a standby cost, based on the optimization result supplied from the optimization calculator, and the special-cost calculating device supplies the calculated special cost to the special cost setter, and the special cost setter supplies the received special cost to the optimization calculator.