Cartridge with locking knife for a curved cutter stapler

• US 7,207,472 B2
• Filed: 12/20/2004
• Issued: 04/24/2007
• Est. Priority Date: 12/30/2003
• Status: Active Grant

• Current Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Schwemberger, Richard F., Wukusick, Peter Michael
• Primary Examiner(s): Nash; Brian
• Application Number:
  US11/014,896
• Publication Number:
  US 20050139635A1
• Time in Patent Office: 855 Days
• Field of Search: 227/19, 227/181.1, 227/180.1, 227/176.1, 227/178.1
• US Class Current: 227/181.1
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/32 Surgical cutting instruments A61B18/042 takes precedence; suture cutters A61B17/0467; instruments for ligaturing or cutting A61B17/128; instruments for rupturing the amniotic membrane A61B17/4208; specially adapted knives for eye surgery A61F9/0133
• CPC Class Codes: A61B 2017/0023 disposable
• CPC Class Codes: A61B 2017/07214 Stapler heads
• CPC Class Codes: A61B 2017/07221 curved
• CPC Class Codes: A61B 2017/07271 characterised by its cartridge
• CPC Class Codes: A61B 2017/07285 characterised by its cutter
• CPC Class Codes: A61B 2017/320052 Guides for cutting instruments
• CPC Class Codes: A61B 2090/038 during shipment
• CPC Class Codes: A61B 2090/0814 Preventing re-use

Abstract

A surgical instrument adapted for applying a plurality of surgical fasteners to body tissue includes a cartridge module having a cartridge housing containing a plurality of surgical fasteners and a knife. The cartridge module includes a driver disposed to push surgical fasteners out of the cartridge housing. The instrument also includes a firing mechanism associated with the cartridge housing for ejecting the surgical fasteners and the knife from the cartridge housing. The knife includes a detent disposed to contact a mating detent of the cartridge module during longitudinal travel of the knife thereby preventing undesired forward and rearward motion of the knife. The driver includes a detent disposed to contact at least one mating detent formed on the cartridge module.

Claims

1. A surgical instrument adapted for applying a plurality of surgical fasteners to body tissue, the surgical instrument comprising:

a cartridge module including a cartridge housing containing a plurality of surgical fasteners and a knife, the cartridge module includes a driver disposed to push surgical fasteners out of the cartridge housing;

a firing mechanism associated with the cartridge housing for ejecting the surgical fasteners and the knife from the cartridge housing; and

the knife includes a detent disposed to contact a mating detent of the cartridge module during longitudinal travel of the knife thereby preventing undesired forward and rearward motion of the knife;

the driver includes a detent disposed to contact at least one mating detent formed on the cartridge module for preventing undesired movement of the driver; and

wherein the cartridge housing includes a cartridge slot through which the detent of the knife extends, the cartridge slot includes first and second flexible fingers molded into the side of the cartridge housing.

2. The surgical instrument according to claim 1, wherein the first and second fingers are oriented parallel to the longitudinal axis of the cartridge module.

3. The surgical instrument according to claim 1, wherein the first finger is shaped and dimensioned to contact the detent of the knife.

4. The surgical instrument according to claim 1, wherein the second finger is shaped and dimensioned to contact the detent of the driver.

5. The surgical instrument according to claim 1, wherein cam surfaces are positioned along the edge of each of the first and second fingers.

6. The surgical instrument according to claim 5, wherein the location of the respective cam surfaces is determined by the desired position of the driver or knife during operation.

7. A surgical instrument adapted for applying a plurality of surgical fasteners to body tissue, the surgical instrument comprising:

a cartridge module including a cartridge housing containing a plurality of surgical fasteners and a knife, the cartridge module includes a driver disposed to push surgical fasteners out of the cartridge housing;

a firing mechanism associated with the cartridge housing for ejecting the surgical fasteners and the knife from the cartridge housing;

means for preventing undesired forward and rearward motion of the knife to prevent the knife from inadvertently moving; and

means for preventing undesired movement of the driver.

8. The surgical instrument according to claim 7, wherein the means for preventing undesired movement of the driver prevents the driver from moving prior to use so that surgical fasteners are not inadvertently fired.

9. The surgical instrument according to claim 7, wherein the means for preventing undesired forward and rearward motion of the knife includes a detent disposed to contact a mating detent of the cartridge module during the longitudinal travel of the knife and the means for preventing undesired movement of the driver includes a detent disposed to contact at least one mating detent formed on the cartridge module.

10. The surgical instrument according to claim 9, wherein the cartridge housing includes a cartridge slot through which the detent of the knife extends, the cartridge slot includes first and second flexible fingers molded into the side of the cartridge housing.

11. The surgical instrument according to claim 10, wherein the first and second fingers are oriented parallel to the longitudinal axis of the cartridge module.

12. The surgical instrument according to claim 10, wherein the first finger is shaped and dimensioned to contact the detent of the knife.

13. The surgical instrument according to claim 10, wherein the second finger is shaped and dimensioned to contact the detent of the driver.

14. The surgical instrument according to claim 10, wherein cam surfaces are positioned along the edge of each of the first and second fingers.

15. The surgical instrument according to claim 14, wherein the location of the respective cam surfaces is determined by the desired position of the driver or knife during operation.

16. A surgical instrument adapted for applying a plurality of surgical fasteners to body tissue, the surgical instrument comprising:

a cartridge module including a cartridge housing containing a plurality of surgical fasteners and a knife, the cartridge module includes a driver disposed to push surgical fasteners out of the cartridge housing;

a firing mechanism associated with the cartridge housing for ejecting the surgical fasteners and the knife from the cartridge housing;

means for preventing undesired forward and rearward motion of the knife to prevent the knife from inadvertently moving; and

wherein the driver includes a prefired position and a retracted position and means are operatively associated with the driver for securing the driver in the prefired position and means are operatively associated with the driver for securing the driver in the retracted position.

17. The surgical instrument according to claim 16, wherein the means for preventing undesired forward and rearward motion of the knife includes a detent disposed to contact a mating detent of the cartridge module during the longitudinal travel of the knife and the means for securing the driver in the prefired position and the means for securing the driver in the retracted position includes a detent disposed to contact at least one mating detent formed on the cartridge module.

18. The surgical instrument according to claim 17, wherein the cartridge housing includes a cartridge slot through which the detent of the knife extends, the cartridge slot includes first and second flexible fingers molded into the side of the cartridge housing.

19. The surgical instrument according to claim 18, wherein the first and second fingers are oriented parallel to the longitudinal axis of the cartridge module.

20. The surgical instrument according to claim 18, wherein the first finger is shaped and dimensioned to contact the detent of the knife.

21. The surgical instrument according to claim 18, wherein the second finger is shaped and dimensioned to contact the detent of the driver.

22. The surgical instrument according to claim 18, wherein cam surfaces are positioned along the edge of each of the first and second fingers.

23. The surgical instrument according to claim 22, wherein the location of the respective cam surfaces is determined by the desired position of the driver or knife during operation.

24. A surgical instrument adapted for applying a plurality of surgical fasteners to body tissue, the surgical instrument comprising:

a cartridge module including a cartridge housing containing a plurality of surgical fasteners and a knife, the cartridge module includes a driver disposed to push surgical fasteners out of the cartridge housing;

a firing mechanism associated with the cartridge housing for ejecting the surgical fasteners and the knife from the cartridge housing;

means for preventing undesired forward and rearward motion of the knife to prevent the knife from inadvertently moving; and

wherein the driver includes a prefired position and a retracted position and means are operatively associated with the driver for securing the driver in the prefired position and for securing the driver in the retracted position.

25. The surgical instrument according to claim 24, wherein the means for preventing undesired forward and rearward motion of the knife includes a detent disposed to contact a mating detent of the cartridge module during the longitudinal travel of the knife and the means for securing the driver in the prefired position and the retracted position includes a detent disposed to contact at least one mating detent formed on the cartridge module.

26. The surgical instrument according to claim 25, wherein the cartridge housing includes a cartridge slot through which the detent of the knife extends, the cartridge slot includes first and second flexible fingers molded into the side of the cartridge housing.

27. The surgical instrument according to claim 26, wherein the first and second fingers are oriented parallel to the longitudinal axis of the cartridge module.

28. The surgical instrument according to claim 26, wherein the first finger is shaped and dimensioned to contact the detent of the knife.

29. The surgical instrument according to claim 26, wherein the second finger is shaped and dimensioned to contact the detent of the driver.

30. The surgical instrument according to claim 26, wherein cam surfaces are positioned along the edge of each of the first and second fingers.

31. The surgical instrument according to claim 30, wherein the location of the respective cam surfaces is determined by the desired position of the driver or knife during operation.