Multifunctional tool and method for minimally invasive surgery

• US 7,208,005 B2
• Filed: 08/05/2002
• Issued: 04/24/2007
• Est. Priority Date: 08/06/2001
• Status: Expired due to Fees

• Current Assignee: Penn State Research Foundation
• Original Assignee: Penn State Research Foundation
• Inventors: Haluck, Randy S., Dziedzic, Ryan P., Schadler, Jeremy R., Frecker, Mary I.
• Primary Examiner(s): Dawson; Glenn K.
• Application Number:
  US10/213,645
• Publication Number:
  US 20030065358A1
• Time in Patent Office: 1,723 Days
• Field of Search: None
• US Class Current: 606/205
• CPC Class Codes: A61B 17/29 Forceps for use in minimally invasive surgery
• CPC Class Codes: A61B 17/320016 Endoscopic cutting instruments, e.g. arthroscopes, resectoscopes A61B10/0233, A61B17/29, A61B17/3207 take precedence
• CPC Class Codes: A61B 17/3201 Scissors for biopsy A61B10/02
• CPC Class Codes: A61B 2017/00353 one mechanical instrument performing multiple functions, e.g. cutting and grasping channel for multiple instruments A61B2017/3445; instrument channel A61B2017/22072; replaceable heads A61B2017/2931; suction A61M1/00
• CPC Class Codes: A61B 2017/2902 characterized by features of the actuating rod
• CPC Class Codes: A61B 2017/2926 Details of heads or jaws
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2936 Pins in guiding slots
• CPC Class Codes: A61B 2017/2939 Details of linkages or pivot points

Abstract

An apparatus and method for minimally invasive surgery. The apparatus can comprise a tool which includes a multi-functioning end effector for insertion into a patient, a user control adapted for use by the surgeon external of the patient, and an intermediate section between the end effector and the user control to translate control instructions from the user control through an actuating mechanism to operate the end effector in one of at least two different functioning states. No instrument exchange is necessary to change between states. The actuation mechanism could be a manually operated mechanical mechanism. Alternatively, it could be partially or fully electromechanical or electrical or electronic. According to one aspect, the end effector is a rigid link mechanism. According to another aspect, the end effector could be a compliant mechanism, at least in part. Another aspect of the invention includes the ability of the end effector to have at least some articulation in addition to grasping and cutting functions.

Claims

1. A multifunction tool for use in minimally invasive surgery, comprising:

(a) an elongated shaft or flexible scope adapted to be inserted into a patient'"'"'s body, and having opposite first and second ends;

(b) a control handle on the first end;

(c) a tool head on the second end, the tool head including a pair of jaws pivotal about a first axis so as to provide a first function and pivotal about a second axis so as to provide a second function; and

(d) an actuator operatively connected to the handle and the tool head to move the jaws in response to user input at the handle, the actuator comprising a compliant mechanism which has an input interface that changes the orientation and plane of movement of the jaws in response to the location and amount of force applied to the interface.

2. The tool of claim 1 wherein the jaws each have a grasping surface and a cutting edge.

3. The tool of claim 1 wherein the actuator includes a push rod for pivoting the jaws about the first axis.

4. The tool of claim 1 wherein the actuator includes wires for pivoting the jaws about the second axis.

5. The tool of claim 1 wherein the first and second axes are perpendicular to one another.

6. The tool of claim 1 wherein the tool head is articulated such that the first and second functions are performable at various angles.

7. The tool of claim 1 wherein each jaw includes an inner end pivotal about the first axis and an outer end pivotal about the second axis.

8. The tool of claim 7 wherein the outer ends of the jaws are pivoted in opposite directions for the cutting action.

9. The tool of claim 7 wherein the second ends of the jaws are pivotal in the same direction about the second axis to provide for articulated grasping and cutting.

10. A multifunction end-effector tool for use in minimally invasive surgery, comprising:

(a) a mechanism adapted to be inserted into a patient'"'"'s body, the mechanism comprising;

(b) a tool head, the tool head including a pair of jaws pivotal about a first axis so as to provide a first function and pivotal about a second axis so as to provide a second function; and

(c) an interface adapted for operative communication with a control external of the patient'"'"'s body and to an actuator operatively connected to the tool head to move the jaws in response to user input from a control, the actuator comprising a compliant mechanism which has an input interface that changes the orientation and plane of movement of the jaws in response to the location and amount of force applied to the interface.

11. The tool of claim 10 wherein the jaws each have a grasping surface and a cutting edge.

12. The tool of claim 10 further comprising an actuator, wherein the actuator includes a push rod for pivoting the jaws about the first axis.

13. The tool of claim 10 wherein the actuator includes wires for pivoting the jaws about the second axis.

14. The tool of claim 10 wherein the first and second axes are perpendicular to one another.

15. The tool of claim 10 wherein the tool head is articulatable such that the first and second functions are performable at various angles.

16. The tool of claim 10 wherein each jaw includes an inner end pivotal about the first axis and an outer end pivotal about the second axis.

17. The tool of claim 10 wherein outer ends of the jaws are pivotable in opposite directions for cutting action.

18. The tool of claim 17 wherein the outer ends of the jaws are pivotable in the same direction about the second axis to provide for articulated grasping and cutting.

19. A multifunction tool for use in minimally invasive surgery, comprising:

(a) an elongated shaft or flexible scope adapted to be inserted into a patient'"'"'s body, and having opposite first and second ends;

(b) a control handle on the first end;

(c) a tool head on the second end, the tool head including a pair of jaws pivotal about a first axis so as to provide a first function and pivotal about a second axis so as to provide a second function; and

(d) an actuator operatively connected to the handle and the tool head to move the jaws in response to user input at the handle, the actuator comprising a compliant mechanism including an interface that changes the orientation and plane of movement of the jaws in response to the location and amount of force applied to the interface.

20. A multifunction end-effector tool for use in minimally invasive surgery, comprising:

(a) a mechanism adapted to be inserted into a patient'"'"'s body, the mechanism comprising;

(b) a tool head, the tool head including a pair of jaws pivotal about a first axis so as to provide a first function and pivotal about a second axis so as to provide a second function; and

(c) an interface adapted for operative communication with a control external of the patient'"'"'s body and to an actuator operatively connected to the tool head to move the jaws in response to user input from a control, the actuator comprising a compliant mechanism that changes the orientation and plane of movement of the jaws in response to the location and amount of force applied to the interface.

21. A multifunction tool for use in minimally invasive surgery, comprising:

(a) an elongated shaft or flexible scope adapted to be inserted into a patient'"'"'s body, and having opposite first and second ends;

(b) a control handle on the first end;

(c) a tool head on the second end, the tool head including a pair of jaws pivotal about a first axis so as to provide a grasping function and pivotal about a second axis so as to provide a cutting function; and

(d) an actuator operatively connected to the handle and the tool head to move the jaws in response to user input at the control handle, the actuator comprising a compliant mechanism including an interface that changes the orientation and plane of movement of the jaws in response to the location and amount of force applied to the interface.

22. A multifunction end-effector tool for use in minimally invasive surgery, comprising:

(a) a mechanism adapted to be inserted into a patient'"'"'s body, the mechanism comprising;

(b) a tool head, the tool head including a pair of jaws pivotal about a first axis so as to provide a grasping function and pivotal about a second axis so as to provide a cutting function; and

(c) an interface adapted for operative communication with a control external of the patient'"'"'s body and to an actuator operatively connected to the tool head to move the jaws in response to user input from a control, the actuator comprising a compliant mechanism that changes the orientation and plane of movement of the jaws in response to the location and amount of force applied to the interface.