Data cable for mechanically dynamic environments

• US 7,208,683 B2
• Filed: 01/28/2005
• Issued: 04/24/2007
• Est. Priority Date: 01/28/2005
• Status: Active Grant

• Current Assignee: Belden Technologies, LLC (Belden Inc.)
• Original Assignee: Belden Technologies, LLC (Belden Inc.)
• Inventors: Clark, William T.
• Primary Examiner(s): Mayo, III; William H.
• Application Number:
  US11/046,221
• Publication Number:
  US 20060169478A1
• Time in Patent Office: 816 Days
• Field of Search: 174/110.R, 174/113.R, 174/113.C, 174/115, 174/116, 174/36, 174/120.R
• US Class Current: 174/110.00R
• CPC Class Codes: H01B 11/04 with pairs or quads mutually positioned to reduce cross-talk
• CPC Class Codes: H01B 7/18 Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring

Abstract

A multi-pair cable including a plurality of twisted pairs of insulated conductors, each having a closing lay length (twist lay length measured after the twisted pairs are cabled together with a particular cable lay) of less than about 0.6 inches. The plurality of twisted pairs are twisted together with a cable lay of greater than about three inches to form the cable. In some examples, the multi-pair cable may further comprise a separator disposed between the first and second twisted pairs. In another example, a ratio between a longest closing lay length and a shortest closing lay length in the cable is less than 1.65 inches. In another example, the cable further includes at least one additional twisted pair of conductors having a closing lay length that is greater than about 0.6 inches, and the cable lay length is less than about four inches.

Claims

1. A multi-pair cable comprising:

a plurality of twisted pairs of insulated conductors consisting of four twisted pairs of insulated conductors each having a closing lay length that is less than about 0.6 inches, the plurality of twisted pairs of insulated conductors including a first twisted pair and a second twisted pair; and

a separator disposed between the first twisted pair and the second twisted pair;

wherein the plurality of twisted pairs are twisted together with a cable lay length to form the multi-pair cable, the cable lay being greater than about three inches.

2. The multi-pair cable as claimed in claim 1, wherein a ratio between a longest closing lay length and a shortest closing lay length in the cable is less than 1.65.

3. The multi-pair cable as claimed in claim 1, wherein the cable lay length is less than about four inches.

4. The multi-pair cable as claimed in claim 1, further comprising at least one of a binder and a jacket that substantially surrounds the plurality of twisted pairs of insulated conductors and the separator.

5. The multi-pair cable as claimed in claim 4, wherein the cable comprises the binder and wherein the binder comprises at least one of paper, a polyolefin material, fabric and a tape.

6. The multi-pair cable as claimed in claim 4, wherein the cable comprises the jacket and wherein the jacket comprises a thermoplastic material.

7. The multi-pair cable as claimed in claim 4, further comprising an electromagnetic shield disposed adjacent the binder or the jacket.

8. The multi-pair cable as claimed in claim 1, wherein the plurality of twisted pairs of insulated conductors includes a third twisted pair having a third closing lay length and a fourth twisted pair;

and wherein the separator is disposed such that the first and third twisted pairs are not separated by the separator;

wherein the first twisted pair has a first closing lay length; and

wherein a ratio between the first closing lay and the third closing lay is at least 1.4 inches.

9. A multi-pair cable comprising:

a plurality of twisted pairs of insulated conductors consisting of twenty five twisted pairs of insulated conductors each having a closing lay length of less than about 0.6 inches, the plurality of twisted pairs of insulated conductors including a first twisted pair and a second twisted pair; and

wherein the plurality of twisted pairs are cabled together with a cable lay length to form the multi-pair cable, the cable lay length being greater than about seven inches.

10. The multi-pair cable as claimed in claim 9, wherein the cable lay length is greater than about ten inches.

11. The multi-pair cable as claimed in claim 9, further comprising a jacket substantially surrounding the twenty five twisted pairs of insulated conductors.

12. A multi-pair cable comprising:

a plurality of twisted pairs of insulated conductors consisting of four twisted pairs of insulated conductors each having a closing lay length that is less than about 0.6 inches, the plurality of twisted pairs of insulated conductors including a first twisted pair having a first closing lay length and a second twisted pair having a second closing lay length;

wherein the plurality of twisted pairs are twisted together with a cable lay length to form the multi-pair cable, the cable lay length being greater than about three inches; and

wherein a ratio between a longest closing lay length and a shortest closing lay length in the cable is less than 1.65.

13. The multi-pair cable as claimed in claim 12, further comprising a separator disposed between the first twisted pair and the second twisted pair.

14. The multi-pair cable as claimed in claim 12, wherein the cable lay length is less than approximately four inches.

15. The multi-pair cable as claimed in claim 12, further comprising:

a separator disposed between the first twisted pair and the second twisted pair;

wherein the cable lay length is less than about four inches.

16. A multi-pair cable comprising:

a plurality of twisted pairs of insulated conductors that consists of a first twisted pair of insulated conductors having a first closing lay length, a second twisted pair of insulated conductors having a second closing lay length, a third twisted pair of insulated conductors having a third closing lay length, and a fourth twisted pair of insulated conductors having a fourth closing lay length;

a tape separator disposed among the first, second, third and fourth twisted pairs so as to separate the first twisted pair from the third twisted pair and arranged so as to not separate the first twisted pair from the second twisted pair;

wherein each of the first, second, third and fourth closing lay lengths are less than about 0.6 inches; and

wherein the first, second, third and fourth twisted pairs and the tape separator are cabled together to form the multi-pair cable with a cable lay length that is less than about five inches.

17. The multi-pair cable as claimed in claim 16, wherein a ratio between the first closing lay length and the second closing lay length is greater than about 1.4 inches.