Insulated, high voltage power cable for use with low power signal conductors in conduit

• US 7,208,684 B2
• Filed: 09/03/2004
• Issued: 04/24/2007
• Est. Priority Date: 07/30/2004
• Status: Active Grant

• Current Assignee: Ulectra Corp.
• Original Assignee: Ulectra Corp.
• Inventors: Heuer, Arthur H., Donmoyer, William L., Planas, Alberto E. Jr., Planas, Alberto E. Sr., Fetterolf, James R. Sr., Blichasz, Charles S.
• Primary Examiner(s): Nguyen; Chau N.
• Application Number:
  US10/934,198
• Publication Number:
  US 20060021787A1
• Time in Patent Office: 963 Days
• Field of Search: 174/113.R, 174/120.R, 174/116, 174/105.R, 174/36, 174/102.R
• US Class Current: 174/113.00R
• CPC Class Codes: H01B 7/225 forming part of an outer sheath
• CPC Class Codes: H01B 9/003 including electrical control or communication wires
• CPC Class Codes: H01B 9/02 with screens or conductive layers, e.g. for avoiding large potential gradients

Abstract

The present invention is directed to a high voltage, insulated electrical power cable suitable for use adjacent to one or more low power signal communications conductors in metal or plastic conduit or raceway. In one preferred embodiment, the power cable includes a first group of one or more conductors for supplying power and a power conductor insulation jacket enclosing the first group of one or more conductors. The power conductor insulation jacket includes a soft magnetic material that functions as an electromagnetic field shield in the radio frequency range of approximately 1 megahertz to 400 megahertz thereby protecting the integrity of signals transmitted on the adjacent signal communications conductors.

Claims

1. A combination of a high voltage, electrical power cable, a group of one or more low power signal conductors and a section of raceway defining a longitudinal passageway, the power cable and the group of one or more signal conductors installed within the section of raceway and extending together along at least a portion of the longitudinal passageway of the section of raceway, the combination comprising:

a) the section of raceway wherein the raceway is comprised of metal;

b) the group of one or more low power signal conductors disposed exterior of the power cable; and

c) the power cable suitable for transmitting high voltage power and including a group of two or more power conductors and a power cable insulation jacket overlying the group of two or more power conductors, the power cable insulation jacket comprising a soft magnetic material having a coercivity of 1 oersted or less.

2. The combination of claim 1 wherein the soft magnetic material of the power cable insulation jacket comprises a soft ferrite magnetic material.

3. The combination of claim 2 wherein the soft ferrite magnetic material is embedded in an extrusible binder material and the power cable insulation jacket is extruded over the group of two or more power conductors to form a first layer.

4. The combination of claim 3 wherein the extrusible binder material is selected from a polymer material and an elastomer material.

5. The combination of claim 3 wherein the power cable insulation jacket further includes a second organic material insulation layer overlying the first layer.

6. The combination of claim 2 wherein the soft ferrite magnetic material of the power cable insulation jacket includes manganese zinc ferrite.

7. A combination of a high voltage, electrical power cable, a group of one or more low power signal conductors and a section of raceway defining a longitudinal passageway, the power cable and the group of one or more signal conductors installed within the section of raceway and extending together along at least a portion of the longitudinal passageway of the section of raceway, the combination comprising:

a) the section of raceway wherein the raceway is comprised of metal;

b) the group of one or more low power signal conductors disposed exterior of the power cable; and

c) the power cable suitable for transmitting high voltage power and including a group of one or more power conductors and a power cable insulation jacket overlying the group of one or more power conductors, the power cable insulation jacket comprising a soft magnetic material having a coercivity of 1 oersted or less.

8. The combination of claim 7 wherein the soft magnetic material of the power cable insulation jacket comprises a soft ferrite magnetic material.

9. The combination of claim 8 wherein the soft ferrite magnetic material is embedded in an extrusible binder material and the power cable insulation jacket is extruded over the group of one or more power conductors to form a first layer.

10. The combination of claim 9 wherein the extrusible binder material is selected from a polymer material and an elastomer material.

11. The combination of claim 9 wherein the power cable insulation jacket further includes a second organic material insulation layer overlying the first layer.

12. The combination of claim 8 wherein the soft ferrite magnetic material of the power cable insulation jacket includes manganese zinc ferrite.

13. A combination of a high voltage, electrical power cable, a group of one or more low power signal conductors and a section of conduit defining a longitudinal interior region, the power cable and the group of one or more signal conductors installed within the section of conduit and extending together along at least a portion of the longitudinal interior region of the section of conduit, the combination comprising:

a) the section of conduit wherein the conduit is comprised of metal;

b) the group of one or more low power signal conductors disposed exterior of the power cable; and

c) the power cable suitable for transmitting high voltage power and including a group of one or more power conductors and a power cable insulation jacket overlying the group of one or more power conductors, the power cable insulation jacket comprising a soft magnetic material having a coercivity of 1 oersted or less.

14. The combination of claim 13 wherein the soft magnetic material of the power cable insulation jacket comprises a soft ferrite magnetic material.

15. The combination of claim 14 wherein the soft ferrite magnetic material is embedded in an extrusible binder material and the power cable insulation jacket is extruded over the group of one or more power conductors to form a first layer.

16. The combination of claim 15 wherein the extrusible binder material is selected from a polymer material and an elastomer material.

17. The combination of claim 15 wherein the power cable insulation jacket further includes a second organic material insulation layer overlying the first layer.

18. The combination of claim 14 wherein the soft ferrite magnetic material of the power cable insulation jacket includes manganese zinc ferrite.