Sensing apparatus and method

• US 7,208,945 B2
• Filed: 03/14/2002
• Issued: 04/24/2007
• Est. Priority Date: 10/30/2001
• Status: Expired due to Term

• Current Assignee: Kyocera AVX Components GmbH (Kyocera Corporation)
• Original Assignee: TT electronics Technology Ltd. (TT Electronics PLC)
• Inventors: Howard, Mark Anthony, Jones, Ross Peter, James, David Alun, Sills, Colin Stuart, Kriet, Darran, Doyle, Richard Alan
• Primary Examiner(s): LEDYNH, BOT L
• Application Number:
  US10/492,646
• Publication Number:
  US 20050030010A1
• Time in Patent Office: 1,867 Days
• Field of Search: 324/228, 324/239, 324/256, 324/244, 324/260
• US Class Current: 324/228
• CPC Class Codes: G01D 5/2073 by movement of a single coil with respect to two or more coils

Abstract

There is described a sensor comprising an excitation winding, a signal generator operable to generate an excitation signal and arranged to apply the generated excitation signal to the excitation winding, a sensor winding electromagnetically coupled to the excitation winding and a signal processor operable to process a periodic electric signal generated in the sensor winding when the excitation signal is applied to the excitation winding by the signal generator to determine a value of a sensed parameter. The excitation signal comprises a periodic carrier signal having a first frequency modulated by a periodic modulation signal having a second frequency, the first frequency being greater than the second frequency. In this way, the sensor is well suited to using digital processing techniques both to generate the excitation signal and to process the signal induced in the sensor windings. In an embodiment, the sensor is used to detect the relative position of two members. In other embodiments, the sensor is used to detect environmental factors such as temperature and humidity.

Claims

1. A sensor for sensing a parameter and for providing a value representative of the parameter being sensed, the sensor comprising:

an excitation winding;

a resonator;

a sensor winding electromagnetically coupled to the excitation winding via the resonator;

a signal generator operable to generate an excitation signal and arranged to apply the generated excitation signal to the excitation winding in order to generate a periodic electric signal in the sensor winding indicative of the value of the parameter to be measured by the sensor, wherein the excitation signal comprises a periodic carrier signal having a first frequency, which is operable to induce a resonant signal in the resonator, modulated by a periodic modulation signal having a second frequency, the first frequency being greater than the second frequency;

a demodulator operable to demodulate the electric signal generated in the sensor winding to obtain a signal at the second frequency; and

a signal processor operable to process said signal at the second frequency to determine a value representative of the parameter being measured.

3. A sensor according to claim 1 or claim 2, wherein the excitation winding is formed by a conductive track on a planar substrate.

4. A sensor according to claim 3, wherein the planar substrate is a printed circuit board.

5. A sensor according to claim 3, wherein the excitation winding effectively comprises a plurality of loops arranged so that current flowing through the excitation winding flows around at least one of the loops in an opposite direction to at least one other of the loops.

6. A sensor according to claim 1 or claim 2, wherein the signal generator comprises a digital carrier signal generator operable to generate a digital carrier signal at the first frequency.

7. A sensor according to claim 6, wherein the digital carrier signal generator is arranged to generate the digital carrier signal with a square waveform.

8. A sensor according to claim 1 or claim 2, wherein the signal generator comprises a digital modulation signal generator operable to generate a digital modulation signal at the second frequency.

9. A sensor according to claim 8, wherein the digital modulation signal generator is arranged to generate the digital modulation signal with a pulse width modulation type waveform forming a digital representation of a sinusoidal wave.

10. A sensor according to claim 8, wherein the digital carrier signal generator is arranged to generate the digital carrier signal with a square waveform, and

wherein the signal generator comprises a digital mixer arranged to mix the digital carrier signal and the digital modulation signal to generate a digital excitation signal.

11. A sensor according to claim 10, wherein the signal generator further comprises analogue driving circuitry for generating the excitation signal in accordance with the digital excitation signal output by the digital mixer.

12. A sensor according to claim 1 or claim 2, wherein said second frequency is in the range 100 Hz to 100 kHz.

13. A sensor according to claim 1 or claim 2, wherein said first frequency is above 1 MHz.

14. A sensor according to claim 1 or claim 2, wherein said first frequency is less than 100 kHz.

15. A sensor according to claim 1 or claim 2, wherein the signal processor is arranged to determine a phase shift associated with the resonator, the phase shift varying in accordance with an environmental factor, and wherein the sensor further comprises means for storing calibration data for converting the determined phase shift into a measurement value for the environmental factor.

16. A sensor according to claim 15, wherein the environmental factor is temperature.

17. A sensor according to claim 15, wherein the environmental factor is humidity.

18. A sensor according to claim 1 or claim 2, wherein said resonator comprises a passive resonant circuit.

19. A sensor according to claim 1 or claim 2, wherein said resonator comprises an amplifier for amplifying the power of a signal induced in the resonator.

20. A sensor according to claim 1 or claim 2, wherein the sensor winding is formed by a conductive track on a planar substrate.

21. A sensor according to claim 20, wherein the sensor winding is formed on a printed circuit board.

22. A sensor according to claim 20, wherein the sensor winding is formed in a single loop.

23. A sensor according to claim 1 or claim 2, wherein the signal processor is operable to measure the timing of said signal at the second frequency output by the demodulator in order to determine a value representative of the parameter being measured.

24. A sensor according to claim 1 or claim 2, wherein the demodulator comprises:

a cross-over switch arranged to be switched at the first frequency in order to rectify the signal generated in the sensor winding; and

a filter operable to filter the rectified signal output by the cross-over switch.

25. A sensor according to claim 24, wherein the filtering means comprises a band-pass filter at the second frequency.

26. A sensor according to claim 1 or claim 2, wherein the signal processor further comprises a comparator arranged to compare the signal at the second frequency output by the demodulator with a reference voltage in order to generate a square wave signal.

27. A sensor according to claim 26, wherein the signal processor further comprises a digital signal processor operable to process the recovered signal at the second frequency to determine the value of the parameter being measured.

28. A sensor according to claim 27, wherein the digital signal processor further comprises

a pulse stream generator operable to generate a stream of pulses;

a gate arranged to receive the stream of pulses output by the pulse stream generator and the square wave signal output by the comparator, wherein the gate is operable to either pass or block the received stream of pulses in accordance with said received square wave signal;

a counter operable to count the number of pulses of the pulse stream passed by the digital gate; and

a value determiner operable to determine a value representative of the parameter being measured from the number of pulses counted by the counter.

29. A sensor according to claim 28, wherein the value determiner is operable to identify the timings, relative to a reference signal at the second frequency, of at least one of the first pulse and the last pulse of a sequence of pulses received by the counter in order to determine the timing of the signal generated in the sensor winding.

30. A sensor according to claim 29, wherein the signal output by the demodulator has an average voltage level, wherein the comparator is arranged to compare the signal output by the demodulator with a reference voltage which is away from said reference voltage level, and wherein the value determiner is operable to identify the timings, relative to the reference signal at the second frequency, of both the first pulse and the last pulse of a sequence of pulses received by the counter in order to determine the timing of the midpoint of the sequence of pulses.

33. A sensor according to claim 1, in which the excitation winding is a first excitation winding and the sensor further comprises a second excitation winding, the first and second excitation windings and the sensor winding being fixed relative to a first member,

wherein the resonator is fixed relative to a second member, the first and second members being moveable relative to each other along a measurement direction,

wherein the first and second excitation windings are electromagnetically coupled to the sensor winding via the resonator such that the electromagnetic coupling between the first and second excitation windings and the sensor winding varies with the relative positions of the first and second members along the measurement direction in accordance with respective different functions,

wherein the excitation signal applied to the first excitation winding is a first excitation signal and wherein the signal generator is operable to generate a second excitation signal which is applied to the second excitation winding, the second excitation signal comprising a second periodic carrier signal at the first frequency modulated by a second periodic modulation signal at the second frequency,

wherein in response to the first excitation signal being applied to the first excitation winding and the second excitation signal being applied to the second excitation winding, the periodic electric signal generated in the sensor winding has a timing which varies in dependence upon the relative position along the measurement direction of the first and second members, and

wherein the signal processor is operable to measure the timing of the periodic electric signal output by the demodulator to determine a value representative of the relative position along the measurement direction of the first and second members.

34. A sensor according to claim 33, wherein a plurality of resonators are fixed relative to the second member, each of the plurality of resonators having a respective different orientation.

35. A sensor according to claim 34, wherein the plurality of resonators have respective different resonant frequencies.

2. A sensor for sensing a parameter and providing a value representative of the parameter being sensed, the sensor comprising:

an excitation winding;

a sensor winding electromagnetically coupled to the excitation winding, the sensor winding forming part of a resonator;

a signal generator operable to generate an excitation signal and arranged to apply the generated excitation signal to the excitation winding in order to generate a periodic electric signal in the sensor winding indicative of the value of the parameter to be measured by the sensor, wherein the excitation signal comprises a periodic carrier signal having a first frequency, which is operable to induce a resonant signal in the resonator, modulated by a periodic modulation signal having a second frequency, the first frequency being greater than the second frequency;

a demodulator operable to demodulate the electric signal generated in the sensor winding to obtain a signal at the second frequency; and

a signal processor operable to process said signal at the second frequency to determine the value representative of the parameter being measured.

31. A sensor according to claim 2, in which the excitation winding is a first excitation winding and is fixed to a first member, the sensor winding is fixed to a second member which is movable relative to the first member, and the sensor further comprises a second excitation winding which is fixed to the first member and is electromagnetically coupled to the sensor winding,

wherein the first excitation winding and the sensor winding are arranged so that the electromagnetic coupling between the first excitation winding and the sensor winding varies in accordance with the relative position along a measurement direction between the first and second members according to a first function,

wherein the second excitation winding and the sensor winding are arranged so that the electromagnetic coupling between the second excitation winding and the sensor winding varies in accordance with the relative position along the measurement direction between the first and second members according to a second function which is different to the first function,

wherein the excitation signal applied to the first excitation winding is a first excitation signal and wherein the signal generator is operable to generate a second excitation signal which is applied to the second excitation winding, the second excitation signal comprising a second periodic carrier signal at the first frequency modulated by a second periodic modulation signal at the second frequency,

wherein in response to the first excitation signal being applied to the first excitation winding and the second excitation signal being applied to the second excitation winding, the periodic electric signal generated in the sensor winding has a timing which varies in dependence upon the relative position along the measurement direction of the first and second members, and

wherein the signal processor is operable to measure the timing of the electric signal output by the demodulator to determine a value representative of the relative position along the measurement direction of the first and second members.

32. A sensor according to claim 31, wherein the second member comprises a plurality of sensor windings having respective different orientations.

36. A sensor according to claim 31 or claim 33, wherein the first and second excitation windings and the sensor winding are arranged so that said first and second functions vary sinusoidally with position with the same period but are out of phase with each other.

37. A sensor according to claim 36, wherein the first and second functions are one quarter of a cycle out of phase with each other.

38. A sensor according to claim 31 or claim 33, wherein the second periodic modulation signal has the same waveform, but is out of phase with, the first periodic modulation signal.

39. A sensor according to claim 38, wherein the second periodic modulation signal is one quarter of a cycle out of phase with the first periodic modulation signal.

40. A sensor according to claim 31 or claim 33, wherein the sensor is arranged to determine a first timing measurement when applying the first and second excitation signals, and to obtain a second timing measurement when applying the first excitation signal to said first excitation winding and a third excitation signal to said second excitation winding, the third excitation signal comprising a third periodic carrier signal at the first frequency modulated by a third periodic modulation signal at the second frequency, wherein the third periodic modulation signal is in anti-phase with said second periodic modulation signal,

and wherein the signal processor is arranged to determine a position value using the first and second timing measurements.

41. A sensor according to claim 31 or claim 33, wherein the first and second members are relatively movable along a linear direction.

42. A position sensor comprising:

first and second members which are movable relative to each other along a measurement direction, the first member comprising first and second excitation windings and a sensor winding, and the second member comprising a resonator having a resonant frequency, wherein the electromagnetic coupling between the first excitation winding and the resonator varies with the relative position along the measurement direction of the first and second members in accordance with a first function and the electromagnetic coupling between the second excitation winding and the resonator varies with the relative position along the measurement direction of the first and second members in accordance with a second function different from the first function;

an excitation circuit operable to generate first and second excitation signals and to apply the first and second excitation signals to the first and second excitation windings respectively, wherein in response to the first and second excitation signals being applied to said first and second excitation windings, there is generated in the sensor winding an electric signal corresponding to a combination of the first and second excitation signals weighted in accordance with the relative position of the first and second members along the measurement direction; and

a signal processor operable to process the electric signal generated in the sensor winding to determine a value representative of the relative position along the measurement direction of the first and second members,

wherein the first and second excitation signals comprise respective periodic carrier signals at a carrier frequency respectively modulated by first and second periodic modulation signals at a modulation frequency which is less than the carrier frequency, wherein the carrier frequency is substantially equal to the resonant frequency of the resonator, and wherein the first and second modulation signals have respective different phases.

43. A method of sensing a parameter, the method comprising:

applying an excitation signal to an excitation winding, thereby generating a signal in a sensor winding which is electromagnetically coupled to the excitation winding via a resonator; and

processing said signal generated in the sensor winding to determine a value representative of the parameter being measured,

wherein said exciting step comprises applying to the excitation winding a periodic carrier signal having a first frequency, which is operable to induce a resonant signal in the resonator, modulated by a periodic modulation signal having a second frequency, the first fiequency being greater than the second frequency, and

wherein said processing step comprises demodulating the signal generated in the sensor winding to recover a signal at the second frequency.