Hydraulic system having variable back pressure control

• US 7,210,292 B2
• Filed: 03/30/2005
• Issued: 05/01/2007
• Est. Priority Date: 03/30/2005
• Status: Active Grant

• Current Assignee: Caterpillar Sarl (Caterpillar Incorporated)
• Original Assignee: Caterpillar Incorporated, Shin Caterpillar Mitsubishi Ltd. (Caterpillar Incorporated)
• Inventors: Price, Robert J., Raab, Francis J.
• Primary Examiner(s): Kershteyn; Igor
• Application Number:
  US11/092,617
• Publication Number:
  US 20060218912A1
• Time in Patent Office: 762 Days
• Field of Search: 604/26, 604/33, 604/59
• US Class Current: 60/426
• CPC Class Codes: E02F 9/2025 Particular purposes of control systems not otherwise provided for E02F3/16, E02F3/26, sub-groups of E02F3/43, E02F3/651, sub-groups of E02F3/84, E02F3/907, E02F5/145 take precedence
• CPC Class Codes: E02F 9/221 for generating actuator vibration buckets with vibrating means E02F3/405

Abstract

A hydraulic system for a work machine having a linkage system is disclosed. The hydraulic system has a tank configured to hold a supply of fluid and at least one hydraulic actuator associated with the linkage system to affect movement of the linkage system. The at least one hydraulic actuator has a first pressure chamber and a second pressure chamber. The hydraulic system also has an independent metering valve associated with the first pressure chamber. The independent metering valve has a valve element movable between a first position at which fluid communication between the first pressure chamber and the tank is blocked, and a second position at which fluid is allowed to drain from the first pressure chamber to the tank. The hydraulic system further has at least one sensor configured to sense a parameter indicative of a pressure in the second pressure chamber, and a controller in communication with the independent metering valve and the sensor. The controller is configured to move the valve element of the independent metering valve in response to the pressure.

Claims

1. A hydraulic system for a machine having a linkage system, comprising:

a tank configured to hold a supply of fluid;

at least one hydraulic actuator associated with the linkage system to affect movement of the linkage system, the at least one hydraulic actuator having a first pressure chamber and a second pressure chamber;

four independent metering valves associated with the at least one hydraulic actuator, with one of the independent metering valves associated with the first pressure chamber and having a valve element movable between a first position at which fluid communication between the first pressure chamber and the tank is blocked, and a second position at which fluid is allowed to drain from the first pressure chamber to the tank;

at least one sensor configured to sense a parameter indicative of a pressure in the second pressure chamber; and

a controller in communication with the one independent metering valve and the sensor, the controller configured to move the valve element of the one independent metering valve in response to the sensed parameter indicative of a pressure in the second pressure chamber toward a position to minimize voiding in the second pressure chamber.

2. The hydraulic system of claim 1, wherein the controller is configured to move the valve element toward the first position to provide back pressure in the first pressure chamber when the pressure in the second pressure chamber is below a predetermined pressure.

3. The hydraulic system of claim 1, further including a sensor configured to sense at least one operating parameter of the linkage system and to generate a signal indicative of the at least one operating parameter, wherein the controller is in communication with the sensor and configured to move the valve element of the one independent metering valve in further response to the signal.

4. The hydraulic system of claim 3, wherein the controller includes a memory having at least one map stored therein that relates the at least one operating parameter to a pressure in the second pressure chamber, the controller further configured to reference the at least one map and determine a desired pressure for the second pressure chamber in response to the signal.

5. The hydraulic system of claim 3, wherein the at least one operating parameter is a position of the linkage system.

6. The hydraulic system of claim 3, wherein the at least one operating parameter is an orientation of the linkage system.

7. The hydraulic system of claim 3, wherein the at least one operating parameter is a velocity of the linkage system.

8. The hydraulic system of claim 3, wherein the at least one operating parameter is a load on the linkage system.

9. A hydraulic system for a machine having a linkage system, comprising:

a tank configured to hold a supply of fluid;

at least one hydraulic actuator associated with the linkage system to affect movement of the linkage system, the at least one hydraulic actuator having at least one pressure chamber;

two independent metering valves associated with the at least one pressure chamber with one of the independent metering valves having a valve element movable between a first position at which fluid communication between the at least one pressure chamber and the tank is blocked, and a second position at which fluid is allowed to drain from the at least one pressure chamber to the tank;

a sensor configured to sense at least one operating parameter of the linkage system and to generate a signal indicative of the at least one operating parameter; and

a controller in communication with the one independent metering valve and the sensor, the controller configured to move the valve element of the one independent metering valve in response to the signal toward a position to minimize voiding in the at least one hydraulic actuator.

10. The hydraulic system of claim 9, wherein the controller includes a memory having at least one map stored therein that relates the at least one operating parameter to a position of the valve element of the one independent metering valve, the controller further configured to reference the at least one map and determine a desired position for the valve element in response to the signal.

11. The hydraulic system of claim 9, wherein the at least one operating parameter is a position of the linkage system.

12. The hydraulic system of claim 9, wherein the at least one operating parameter is an orientation of the linkage system.

13. The hydraulic system of claim 9, wherein the at least one operating parameter is a velocity of the linkage system.

14. The hydraulic system of claim 9, wherein the at least one operating parameter is a load on the linkage system.

15. A method of operating a hydraulic system associated with a linkage system, the hydraulic system including at least one hydraulic actuator having first and second pressure chambers and associated with the linkage system to affect movement of the linkage system, and four independent metering valves associated with the at least one hydraulic actuator, with one of the independent metering valves associated with the first pressure chamber and having a valve element movable between a first position at which fluid communication between the first pressure chamber and the tank is blocked, and a second position at which fluid is allowed to drain from the first pressure chamber to the tank, the method comprising:

moving a valve element of the one independent metering valve between a first position and a second position to selectively block fluid from or drain fluid from the first pressure chamber of the at least one hydraulic actuator to the tank;

sensing a parameter indicative of a pressure within the second pressure chamber of the at least one hydraulic actuator; and

controlling movement of the valve element of the one independent metering valve between the first and second positions in response to the sensed parameter indicative of a pressure within the second pressure chamber toward a position to minimize voiding in the second pressure chamber.

16. The method of claim 15, wherein controlling movement includes moving the valve element of the one independent metering valve toward the first position to provide back pressure in the first pressure chamber when a pressure in the second pressure chamber drops below a predetermined pressure.

17. The method of claim 15, further including:

sensing an operating parameter of the linkage system;

generating a signal indicative of the operating parameter; and

controlling movement of the valve element of the one independent metering valve between the first and second positions in further response to the signal.

18. The method of claim 17, wherein the hydraulic system includes a controller having a memory with at least one map stored therein that relates the at least one operating parameter to a pressure in the second pressure chamber and the method further includes referencing the at least one map to determine a desired pressure for the second pressure chamber in response to the signal.

19. The method of claim 17, wherein the at least one operating parameter is a position of the linkage system.

20. The method of claim 17, wherein the at least one operating parameter is an orientation of the linkage system.

21. The method of claim 17, wherein the at least one operating parameter is a velocity of the linkage system.

22. The method of claim 17, wherein the at least one operating parameter is a load on the linkage system.

23. A method of operating a hydraulic system associated with a linkage system, the hydraulic system including at least one hydraulic actuator having at least one chamber and associated with the linkage system to affect movement of the linkage system, and two independent metering valves associated with the at least one chamber, with one of the independent metering valves having a valve element movable between a first position at which fluid communication between the at least one chamber and a tank is blocked, and a second position at which fluid is allowed to drain from the at least one chamber to the tank, the method comprising:

moving the valve element of the one independent metering valve between a first position and a second position to selectively block fluid from or drain fluid from the at least one chamber of the at least one hydraulic actuator to the tank;

sensing at least one operating parameter of the linkage system;

generating a signal indicative of the at least one operating parameter; and

controlling movement of the valve element of the one independent metering valve between the first and second positions in response to the signal to minimize voiding in the at least one hydraulic actuator.

24. The method of claim 23, wherein the hydraulic system includes a controller having a memory with at least one map stored therein that relates the at least one operating parameter to a position of the valve element of the one independent metering valve and the method further includes referencing the at least one map to determine a desired position for the valve element of the one independent metering valve in response to the signal.

25. The method of claim 23, wherein the at least one operating parameter is a position of the linkage system.

26. The method of claim 23, wherein the at least one operating parameter is an orientation of the linkage system.

27. The method of claim 23, wherein the at least one operating parameter is a velocity of the linkage system.

28. The method of claim 23, wherein the at least one operating parameter is a load on the linkage system.

29. A machine comprising:

a work tool;

a linkage system operably connected to the work tool; and

a hydraulic system configured to affect movement of the linkage system, the hydraulic system including;

a tank configured to hold a supply of fluid;

at least one hydraulic actuator associated with the linkage system to affect movement of the linkage system, the at least one hydraulic actuator having a first pressure chamber and a second pressure chamber;

four independent metering valves associated with the at least one hydraulic actuator, with one of the independent metering valves associated with the first pressure chamber and having a valve element movable between a first position at which fluid communication between the first pressure chamber and the tank is blocked, and a second position at which fluid is allowed to drain from the first pressure chamber to the tank;

at least one sensor configured to sense a parameter indicative of a pressure in the second pressure chamber; and

a controller in communication with the one independent metering valve and the sensor, the controller configured to move the valve element of the one independent metering valve in response to the sensed parameter indicative of a pressure in the second pressure chamber toward a position to minimize voiding in the second pressure chamber.

30. The machine of claim 29, wherein the controller is configured to move the valve element toward the first position to provide back pressure in the first pressure chamber when the pressure in the second pressure chamber is below a predetermined pressure.

31. The machine of claim 29, further including a sensor configured to sense at least one operating parameter of the linkage system and to generate a signal indicative of the at least one operating parameter, wherein the controller is in communication with the sensor and configured to move the valve element of the one independent metering valve in further response to the signal.

32. The machine of claim 31, wherein the controller includes a memory having at least one map stored therein that relates the at least one operating parameter to a pressure in the second pressure chamber, the controller further configured to reference the at least one map and determine a desired pressure for the second pressure chamber in response to the signal.

33. The machine of claim 29, wherein the at least one operating parameter includes at least one of a position of the linkage system, an orientation of the linkage system, a velocity of the linkage system;

and a load on the linkage system.

34. A machine comprising:

a work tool;

a linkage system operably connected to the work tool; and

a hydraulic system configured to affect movement of the linkage system, the hydraulic system including;

a tank configured to hold a supply of fluid;

at least one hydraulic actuator associated with the linkage system to affect movement of the linkage system, the at least one hydraulic actuator having at least one pressure chamber;

two independent metering valves associated with the at least one pressure chamber with one of the independent metering valves having a valve element movable between a first position at which fluid communication between the at least one pressure chamber and the tank is blocked, and a second position at which fluid is allowed to drain from the at least one pressure chamber to the tank;

a sensor configured to sense at least one operating parameter of the linkage system and to generate a signal indicative of the at least one operating parameter; and

a controller in communication with the one independent metering valve and the sensor, the controller configured to move the valve element of the one independent metering valve in response to the signal toward a position to minimize voiding in the at least one hydraulic actuator.

35. The machine of claim 34, wherein the controller includes a memory having at least one map stored therein that relates the at least one operating parameter to a position of the valve element of the one independent metering valve, the controller further configured to reference the at least one map and determine a desired position for the valve element in response to the signal.

36. The machine of claim 34, wherein the at least one operating parameter includes at least one of a position of the linkage system;

an orientation of the linkage system;

a velocity of the linkage system; and

a load on the linkage system.