Printing plastic containers with digital images

• US 7,210,408 B2
• Filed: 09/02/2005
• Issued: 05/01/2007
• Est. Priority Date: 12/30/2004
• Status: Active Grant

• Current Assignee: Plastipak Packaging Incorporated (Plastipak Holdings Incorporated)
• Original Assignee: Plastipak Packaging Incorporated (Plastipak Holdings Incorporated)
• Inventors: Uptergrove, Ronald L.
• Primary Examiner(s): YAN, REN LUO
• Application Number:
  US11/219,411
• Publication Number:
  US 20060144261A1
• Time in Patent Office: 606 Days
• Field of Search: 101/35, 101/36, 101/37, 101/38.1, 101/39, 101/40, 101/40.1, 101/484, 101/485, 101/486
• US Class Current: 101/486
• CPC Class Codes: B41J 11/00214 using UV radiation
• CPC Class Codes: B41J 3/4073 Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects B41J3/283, B41J3/286 take precedence; building up a 3D object using individual droplets from jetting heads B29C64/112
• CPC Class Codes: B41J 3/40733 Printing on cylindrical or rotationally symmetrical objects, e. g. on bottles
• CPC Class Codes: B41J 3/543 with multiple inkjet print heads B41J2/17503, B41J2/2103 take precedence
• CPC Class Codes: B41M 5/0082 Digital printing on bodies of particular shapes sublimation or volatilisation of pre-printed design B41M5/035
• CPC Class Codes: B65C 3/26 Affixing labels to non-rigid containers, e.g. bottles made of polyethylene, boxes to be inflated by internal air pressure prior to labelling
• CPC Class Codes: Y10T 428/1352 Polymer or resin containing [i.e., natural or synthetic]

Abstract

A method for printing digital images on plastic containers having curved surfaces, including providing a series of hollow plastic containers, moving the containers along a track past first and second digital printing locations, and printing first and second digital images on the curved container surfaces while maintaining the container being printed under internal pressure and while firmly holding the container being printed at spaced locations thereon.

Claims

1. A method for printing digital images on plastic containers having curved surfaces, which comprises:

providing a series of hollow plastic containers each having a curved external surface;

moving said containers along a track and past a digital printing location;

providing a plurality of independently movable print heads at said printing location, wherein said print heads are separately movable perpendicular to the direction of container flow, and providing a sensor which determines the location of the container surface to be printed and provides electronic feedback to an articulation device which moves the print heads independent of each other to maintain a constant distance between the container surface to be printed and the print heads; and

printing a digital image on said curved surface of each container by said print heads at said printing location.

2. A method according to claim 1, wherein said sensor determines the location of individual container surfaces to be printed.

3. A method according to claim 2, wherein said moving step moves the containers along a track past a first printing location to print a first digital image on a curved surface of each container, and including moving the containers along said track past a second printing location and printing a second digital image on a curved surface of each container.

4. A method according to claim 3, wherein said second printing location includes a plurality of independently movable print heads which are separately movable perpendicular to the direction of container flow, and a sensor which determines the location of the curved surface of each container for printing said second digital image.

5. A method according to claim 4 wherein the first digital image is printed on a first printing area of said containers, and the second digital image is printed on a second printing area of said containers.

6. A method according to claim 3, wherein said first and second printing locations are spaced from each other.

7. A method according to claim 3, wherein said track includes at least one curved portion, wherein at least the first printing location is adjacent the track curved portion.

8. A method according to claim 7, wherein said track includes two curved portions, with the first and second printing location being adjacent a separate track curved portion.

9. A method according to claim 7, wherein the radius of the track curved portion substantially equals the container radius to be printed.

10. A method according to claim 3, including providing internal pressure to the container during the printing steps.

11. A method according to claim 10, including holding said containers during printing by a clamp assembly, and applying pressure to the container through the clamp assembly.

12. A method according to claim 11, including regulating air pressure within the containers during printing to from 0.125 to 10.0 psi.

13. A method according to claim 3, wherein said containers are rotated after the first printing step and before the second printing step to expose a non-printed curved surface at said second printing location.

14. A method according to claim 3, wherein the first and second digital images are printed on opposed sides of each container.

15. A method according to claim 3, including a curing step after each printing step.

16. A method according to 15, wherein said curing step is a radiant curing method.

17. A method according to claim 3, including a pretreatment step before each printing step.

18. A method according to claim 2, wherein said sensor is a laser sensor.

19. A method according to claim 2, including the step of maintaining the container being printed under internal pressure and while holding said container being printed at spaced locations thereon.

20. A method according to claim 19, wherein the containers are held at the top and base thereof.

21. A method according to claim 1, wherein said containers pass through a pre-treatment step prior to printing.

22. A method according to claim 21, wherein said pre-treatment is one of a heat treatment and corona treatment to raise the surface energy of the container to insure ink adhesion thereon.

23. A method according to claim 1, wherein said containers pass through a curing step after printing.

24. A method according to claim 1, wherein said track is a straight track.

25. A method according to claim 1, wherein said print head movement includes up and down movement.

26. A method according to claim 1, wherein print heads are direct drop on demand inkjet head.

27. A method according to claim 1, wherein said print heads apply UV ink directly to the container surface in one pass.

28. A method according to claim 1, wherein said print heads are moved at a constant velocity relative to the container surface.

29. A method according to claim 1, wherein the movement of said print heads are coordinated to the printing location.

30. A method according to claim 1, wherein said printing is directly onto said container and wherein said method is continuous.

31. A method according to claim 1, wherein said containers are moved at a constant velocity along said track.