Start and operation sequences for hybrid motor vehicles

• US 7,214,156 B2
• Filed: 06/18/2004
• Issued: 05/08/2007
• Est. Priority Date: 06/18/2004
• Status: Active Grant

• Current Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Oliver, James L.
• Primary Examiner(s): Le; David D.
• Application Number:
  US10/872,281
• Publication Number:
  US 20050282675A1
• Time in Patent Office: 1,054 Days
• Field of Search: 475/2, 475/5, 475/8, 475/150, 475/151, 475/153, 477/5, 180/65.2, 180/65.6, 180/65.7, 192/48.4, 192/48.5, 192/48.6, 192/48.8, 192/48.9, 192/48.91, 192/48.92
• US Class Current: 475/8
• CPC Class Codes: B60K 6/365 with the gears having orbital motion
• CPC Class Codes: B60K 6/383 One-way clutches or freewheel devices
• CPC Class Codes: B60K 6/48 Parallel type
• CPC Class Codes: B60K 6/54 Transmission for changing ratio
• CPC Class Codes: B60W 10/06 including control of combustion engines
• CPC Class Codes: B60W 10/10 including control of change-speed gearings
• CPC Class Codes: Y02T 10/62 Hybrid vehicles
• CPC Class Codes: Y10S 903/909 Gearing

Abstract

A hybrid powertrain system includes a first prime mover having an output, a multi-ratio transmission having an input, and a second prime mover having an output connected to the first prime mover output through a first power path and to the transmission input through a second power path. The first power path receives power from the second prime mover during a first operating mode to drive rotation of the transmission input and the second power path receives power from the second prime mover during a second operating mode to drive rotation of the first prime mover output. The second prime mover output is configured to rotate in a first direction in the first operating mode to transmit power to the first power path and in a second direction in the second operating mode to transmit power to the second power path.

Claims

1. A vehicular hybrid powertrain system, comprising:

a first prime mover having an output;

a multi-ratio transmission having an input;

a second prime mover having an output selectively operably connected to the transmission input trough a first power path and to the first prime mover output through a second power path, the first power path selectively configured to receive power from the second prime mover during a first operating mode to drive rotation of the transmission input and the second power path selectively configured to receive power from the second prime mover during a second operating mode to drive rotation of the first prime mover output; and

wherein the second prime mover output is selectively configured to rotate in a first direction in the first operating mode to transmit power to the first power path and in a second direction opposite the first direction in the second operating mode to transmit power to the second power path.

2. The hybrid powertrain system of claim 1, wherein the first mode of operation includes launching the vehicle in a first transmission ratio solely under the power produced by the second prime mover.

3. The hybrid powertrain system of claim 1, wherein the second mode of operation includes starting the first prime mover when the first prime mover is an internal combustion engine, changing the transmission ratio (torn a first transmission ratio to a second transmission ratio and operating the first and second prime movers in parallel.

4. The hybrid powertrain system of claim 1, wherein the first and second power paths are gear trains.

5. The hybrid powertrain system of claim 1 further including a second prime mover driven countershaft for transmitting power from the second prime mover to the first and second power paths.

6. The hybrid powertrain system of claim 5 further including a second axially moveable clutch for selectively interconnecting the countershaft and the first power path.

7. The hybrid powertrain system of claim 5 further including a first overrunning clutch positioned between the countershaft and the second power path, wherein the first overrunning clutch is operable in a first clutch mode and a second clutch mode, the first overrunning clutch selectively configured to engage and transmit power from the second prime mover to the second power path when the first overrunning clutch is in the second clutch mode, and to disengage and prohibit power from being transmitted from the second prime mover to the second power path when the first overrunning clutch is operating in the first clutch mode.

8. The hybrid powertrain system of claim 7 further including a collar rotatably supported on the countershaft between the first overrunning clutch and the countershaft.

9. The hybrid powertrain system of claim 8 further including a first axially movable clutch adapted to selectively secure the collar for rotation with the countershaft.

10. The hybrid powertrain system of claim 5 further including a planetary gearset selectively interconnecting the countershaft and the first power path.

11. The hybrid powertrain system of claim 10, wherein the planetary gearset includes a third overrunning clutch selectively configured to engage when the countershaft is rotating in the first direction to transmit power through the planetary gearset and into the first power path and to disengage when the countershaft is rotating in the second direction.

12. The hybrid powertrain system of claim 5 further including a second overrunning clutch positioned between the first prime mover output end the transmission input, the second overrunning clutch selectively configured to engage and transmit power between the first prime mover output and the transmission input when the first prime mover output and the transmission input are rotating at a first predetermined speed and to disengage and prohibit power from being transmitted between the first prime mover output and the transmission input when the first prime mover output and the transmission input are rotating at a second predetermined speed.

13. The hybrid powertrain system of claim 12, wherein the second overrunning clutch is selectively configured to engage when the transmission input speed is substantially equal to the first prime mover output speed.

14. A vehicular hybrid powertrain system, comprising:

a first prime mover having an output;

a multi-ratio transmission having an input;

a second prime mover selectively operably connected to the transmission input through a first power path and to the first prime mover output through a second power path, the first power path selectively configured to receive power from the second prime mover during a first operating mode to drive rotation of the transmission input and the second power path selectively configured to receive power from the second prime mover during a second operating mode to drive rotation of the first prime mover output;

a second prime mover driven countershaft for transmitting power from the second prime mover to the first and second power paths;

a first overrunning clutch positioned between the countershaft and the second power path and operable in a first overrunning clutch first mode and a first overrunning clutch second mode, the first overrunning clutch selectively configured to engage and transmit power from the second prime mover to the second power path when the first overrunning clutch is in the first overrunning clutch second mode, and to disengage and prohibit power from being transmitted from the second prime mover to the second power path when the first overrunning clutch is operating in the first overrunning clutch first mode;

a second overrunning clutch positioned between the first prime mover output and the transmission input, the second overrunning clutch selectively configured to engage and transmit power between the first prime mover output and the transmission input when the first prime mover output and the transmission input are rotating at a first predetermined speed and to disengage and prohibit power from being transmitted between the first prime mover output and the transmission input when the first prime mover output and the transmission input are rotating at a second predetermined speed; and

wherein the second prime mover is selectively configured to rotate the countershaft in a first direction in the first operating mode to transmit power to the first power path and in a second direction opposite the first direction in the second operating mode to transmit power to the second power path when the first overrunning clutch is in the first overrunning clutch second mode.

15. The hybrid powertrain system of claim 14, wherein the first mode of operation includes launching the vehicle in a first transmission ratio solely under the power produced by the second prime mover.

16. The hybrid powertrain system of claim 14, wherein the second mode of operation includes starting the first prime mover when the first prime mover is an internal combustion engine, changing the transmission ratio from a first transmission ratio to a second transmission ratio and operating the first and second prime movers in parallel.

17. The hybrid powertrain system of claim 14, wherein the second. clutch is selectively configured to engage when the transmission input speed is substantially equal to the first prime mover output speed.

18. The hybrid powertrain system of claim 14 further including a second axially removeable clutch for selectively interconnecting the countershaft and the first power path.

19. The hybrid powertrain system of claim 14, wherein the first and second power paths are gear trains.

20. The hybrid powertrain system of claim 14 further including a planetary gearset selectively interconnecting the countershaft and the first power path.

21. The hybrid powertrain system of claim 20, wherein the planetary gearset includes a third overrunning clutch selectively configured to engage when the countershaft is rotating in the first direction to transmit power through the planetary gearset and into the first power path and to disengage when the countershaft is rotating in the second direction.

22. A method of operating a vehicular hybrid powertrain system, comprising:

providing a first prime mover having an output a multi-ratio transmission having an input, and a second prime mover having an output selectively operably connected to the transmission input through a first power path and to the first prime mover output through a second power path, the first power path selectively configured to receive power from the second prime mover during a first operating mode to drive rotation of the transmission input and the second power path selectively configured to receive power from the second prime mover during a second operating mode to drive rotation of the first prime mover output;

rotating the output of the second prime mover in a first direction during the first mode of operation to drive rotation of the transmission input; and

rotating the output of the second prime mover in a second direction opposite the first direction during the second mode of operation to drive rotation of the first prime mover output.

23. The method of claim 22, wherein the first mode of operation includes launching the vehicle in a first transmission ratio.

24. The method of claim 22, wherein the second mode of operation includes starting the first prime mover when the first prime mover is an internal combustion engine, changing the transmission ratio from a first transmission ratio to a second transmission ratio and operating the first and second prime movers in parallel.

25. A method of operating a vehicular hybrid powertrain system, comprising:

providing a first prime mover having an output, a multi-ratio transmission having an input, and a second prime mover having an output selectively operably connected to the transmission input through a first power path and to the first prime mover output through a second power path, the first power path selectively configured to receive power from the second prime mover during a first operating mode to drive rotation of the transmission input and the second power path selectively configured to receive power from the second prime mover during a second operating mode to drive rotation of the first prime mover output,

providing a second prime mover driven countershaft for transmitting power from the second prime mover to the first and second power paths, a first overrunning clutch positioned between the countershaft and the second power path, the first overrunning clutch selectively configured to engage and transmit power from the second prime mover to the second power path when the first overrunning clutch is operating in a first overrunning clutch first mode and to disengage and prohibit power from being transmitted from the second prime mover to the second power path when the first overrunning clutch is operating in a first overrunning clutch second mode, and a second overrunning clutch positioned between the first prime mover output and the transmission input, the second overrunning clutch selectively configured to engage and transmit power between the first prime mover output and the transmission input when the first prime mover output and the transmission input are rotating at a first predetermined speed and to disengage and prohibit power from being transmitted between the first prime mover output and the transmission input when the first prime mover output and the transmission input are rotating at a second predetermined speed;

rotating the output of the second prime mover in a first direction during the first mode of operation to drive rotation of the transmission input; and

engaging the first overrunning clutch and rotating the output of the second prime mover in a second direction opposite the first direction during the second mode of operation to drive rotation of the first prime mover output.

26. The method of claim 25, wherein the first mode of operation includes launching the vehicle in a first transmission ratio.

27. The method of claim 25, wherein the second mode of operation includes starting the first prime mover when the first prime mover is an internal combustion engine, changing the transmission ratio from a first transmission ratio to a second transmission ratio and operating the first and second prime movers in parallel.

28. The method of claim 25, further including engaging the second overrunning clutch when the speed of the first prime mover output and the transmission input are substantially equal.

29. The method of claim 25, the second prime mover selectively absorbing negative drive-in torque, the negative drive-in torque providing at least one of power generation and emulated engine braking.