Intervertebral disk prosthesis

• US 7,214,243 B2
• Filed: 10/21/2003
• Issued: 05/08/2007
• Est. Priority Date: 10/21/2002
• Status: Expired due to Fees

• Current Assignee: SpineFrontier, Inc.
• Original Assignee: 3Hbfm LLC
• Inventors: Taylor, Brett Allison
• Primary Examiner(s): McDermott; Corrine
• Assistant Examiner(s): PRONE, CHRISTOPHER D
• Application Number:
  US10/690,430
• Publication Number:
  US 20040254644A1
• Time in Patent Office: 1,295 Days
• Field of Search: 623 1711- 1716
• US Class Current: 623/17.11
• CPC Class Codes: A61F 2/4425 made of articulated components
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/30224 cylindrical
• CPC Class Codes: A61F 2002/30331 made by longitudinally pushing a protrusion into a complementarily-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2002/30383 made by laterally inserting a protrusion, e.g. a rib into a complementarily-shaped groove
• CPC Class Codes: A61F 2002/30471 connected by a hinged linkage mechanism, e.g. of the single-bar or multi-bar linkage type
• CPC Class Codes: A61F 2002/305 Snap connection
• CPC Class Codes: A61F 2002/30507 using a threaded locking member, e.g. a locking screw or a set screw
• CPC Class Codes: A61F 2002/3052 unrestrained in only one direction, e.g. moving unidirectionally
• CPC Class Codes: A61F 2002/30538 for adjusting angular orientation
• CPC Class Codes: A61F 2002/30563 having elastic means or damping means, different from springs, e.g. including an elastomeric core or shock absorbers
• CPC Class Codes: A61F 2002/30571 Leaf springs
• CPC Class Codes: A61F 2002/30579 with mechanically expandable devices, e.g. fixation devices
• CPC Class Codes: A61F 2002/30649 Ball-and-socket joints
• CPC Class Codes: A61F 2002/30662 with rotation-limiting means
• CPC Class Codes: A61F 2002/30784 Plurality of holes
• CPC Class Codes: A61F 2002/30841 Sharp anchoring protrusions for impaction into the bone, e.g. sharp pins, spikes
• CPC Class Codes: A61F 2002/30904 serrated profile, i.e. saw-toothed
• CPC Class Codes: A61F 2002/443 having two transversal endplates and at least one intermediate component
• CPC Class Codes: A61F 2002/4627 : with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2220/0025 : Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2220/0033 : made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2220/0091 : connected by a hinged linkage mechanism, e.g. of the single-bar or multi-bar linkage type
• CPC Class Codes: A61F 2230/0069 : cylindrical
• CPC Class Codes: A61F 2250/0006 : for adjusting angular orientation
• CPC Class Codes: A61F 2310/00161 : Carbon; Graphite
• CPC Class Codes: A61F 2310/00179 : Ceramics or ceramic-like structures

Abstract

A vertebral disk prosthesis with at least one member that has lateral portions coupled to each other and structured to move between contracted and expanded positions. In the contracted position, the member has a first lateral width and the end surface is narrower than the lateral width of a vertebral body of a patient. In the expanded position, the lateral portions are disposed such that the member has a second lateral width that is larger than the first lateral width and the axial end surface is configured for supporting and abutting the periphery of the body at least on both the lateral sides thereof. An expansion member is disposed between the lateral portions and configured for moving the lateral portions to the expanded position. The prosthesis is preferably also axially expandable. A method and tool for inserting the intervertebral disk prostheses are also provided.

Claims

1. A vertebral disk prosthesis structured to be disposed adjacent to at least one vertebral body, said vertebral body having a periphery, said vertebral disk prosthesis comprising:

at least one contacting member including a top endplate and a bottom endplate and having at least two movable lateral portions, said lateral portions coupled to each other;

the top endplate structured to engage a first vertebral body and the bottom endplate structured to engage a second vertebral body, wherein the top and bottom endplates are pivotally connected for allowing the adjacent vertebral bodies to pivot with respect to each other when the endplates are engaged with the vertebral bodies;

said lateral portions movable between;

a contracted position in which the lateral portions are disposed such that the member has a first lateral width, said first lateral width being smaller than the lateral width of a vertebral body of a patient; and

an expanded position in which the lateral portions are disposed such that the contacting member has a second lateral width that is larger than the first lateral width, and said at least one axial end surface is configured for supporting and abutting the periphery of the vertebral body, the second lateral width being sufficient for the axial end surface on the lateral portions to support and abut said periphery at opposite lateral sides of the vertebral body;

an expansion member disposed between said lateral portions and configured for moving said lateral portions between the contracted position and the expanded position; and

a bushing that comprises a gel disposed and in supportive association between said top and bottom endplates.

2. The prosthesis of claim 1, wherein the shape of the member in the expanded position generally corresponds to the periphery of the vertebral body.

3. The prosthesis of claim 2, wherein in the expanded position the lateral portions are configured for abutting and supporting at least about 75% of the periphery of the vertebral body.

4. The prosthesis of claim 1, wherein said lateral portions are flexibly coupled to each other for moving between the contracted and the expanded position.

5. The prosthesis of claim 4, wherein said lateral portions are normally biased to the contracted position and must be acted upon by said expansion member to be moved to said expanded position.

6. The prosthesis of claim 4, wherein said lateral portions are normally biased to a semi-expanded position and must be acted upon by said expansion member to be moved to said expanded position.

7. The prosthesis of claim 1, wherein:

said at least one member further includes a central portion; and

said lateral portions are movably coupled to said central portion.

8. The prosthesis of claim 1, wherein in the expanded position said lateral portions are configured for abutting and supporting at least about 50% of the periphery of the vertebral body.

9. The prosthesis of claim 1, wherein said at least one member comprises a cage configured for locking adjacent vertebral bodies together, and said axial end surface comprises first and second axial end surfaces facing in opposite directions for abutting and supporting the adjacent vertebral bodies.

10. The prosthesis of claim 1, wherein each of said top and bottom endplates comprises a central portion disposed between said lateral portions, wherein the central portions are pivotally connected to each other.

11. The prosthesis of claim 1, wherein the lateral portions are movably coupled by a living hinge.

12. The prosthesis of claim 11, wherein:

said living hinge comprises first and second living hinges connected to the lateral portions, respectively; and

said at least one member comprises a central portion coupled to each said living hinges.

16. A prosthetic device, comprising:

the prosthesis of claim 7; and

an instrument for implanting the prosthesis, which instrument comprises;

top and bottom fastener drivers respectively configured for engaging and driving the top and bottom fasteners for adjusting the width of the first and second endplates; and

a spacer connected between the first and second drivers and configured and dimensioned for positioning between first and second endplates, wherein the spacer is configured for maintaining the relative position of the endplates.

17. The instrument of claim 16, wherein the drivers are substantially parallel.

18. The instrument of claim 16, wherein the drivers are adapted to substantially simultaneously engage both fasteners.

19. The instrument of claim 16, further comprising a releasable locking mechanism adapted to releasably secure the implantation instrument to the prosthesis.

20. The instrument of claim 19, wherein the fasteners each define an internal groove, and wherein a releasable locking mechanism further comprises a locking ball adapted to be received by the groove, and a sliding cam for controlling the position of the locking balls.

13. A vertebral disk prosthesis, comprising:

a top endplate configured to supportively engage a first vertebral body; and

a bottom endplate configured to supportively engage a second vertebral body, wherein the top and bottom endplates are pivotally connected for allowing the adjacent vertebral bodies to pivot with respect to each other when the endplates are engaged therewith;

wherein each endplate comprises;

lateral portions connected to each other for movement in vertebral lateral directions between;

a contracted position in the implantation configuration, in which the body of said at least one member has a first lateral width and the end surface is narrower than the lateral width of a vertebral body of a patient,

an expanded position in the implanted configuration, in which the lateral portions are disposed such that said at least one member has a second lateral width that is larger than the first lateral width, and in which the axial end surface is configured for supporting and abutting the body; and

an axial portion configured for moving with respect to the lateral portions in a vertebral axial direction away from the other of the endplates from;

a retracted position in the implantation configuration, in which the prosthesis has a first axial height, and

to an extended position in the implanted configuration, in which the prosthesis has a second axial height that is greater than the first axial height.

14. The prosthesis of claim 13, wherein:

the lateral portion of each endplate comprise a first wedge support portion and the wedge comprises a second wedge support portion;

the prosthesis further comprises top and bottom wedges, each of which is receivable between said lateral portions of the top and bottom endplates, respectively, for moving said lateral portions and axial portion of the respective top and bottom endplate between the contracted and expanded positions and the retracted and extended position; and

the top and bottom wedges are supported in the vertebral axial direction by the wedge support portions of the lateral portions of the top and bottom endplates, respectively, to bias each axial portion in towards the extended position.

15. The prosthesis of claim 14, further comprising:

a top threaded fastener connected between the top wedge and top endplate; and

a bottom threaded fastener connected between the bottom wedge and bottom endplate;

wherein rotation of the top and bottom threaded fasteners respectively moves said top and bottom wedges with respect to said top and bottom endplates whereby said lateral portions of the respective edgeplates are moved between the contracted position and the expanded position.

21. The prosthesis of claim 14, wherein said lateral portions are normally biased to the contracted position and must be acted upon by said wedges to be moved to said expanded position.

22. The prosthesis of claim 14, wherein said lateral portions are normally biased to a semi-expanded position and must be acted upon by said wedges to be moved to said expanded position.

23. The prosthesis of claim 13, wherein the axial portion of each of the top and bottom endplates is a single axial portion.

24. The prosthesis of claim 13, wherein the top and bottom endplates are pivotally connected for allowing the adjacent vertebral bodies to pivot in vertebral flexion, extension, lateral bending, and axial rotation with respect to each other when the endplates are engaged therewith.

25. The prosthesis of claim 13, wherein at least one of the endplates comprises a wedge receivable between said lateral portions for moving said lateral portions between the contracted position and the expanded position.

26. The prosthesis of claim 25, wherein said wedge has a laterally elongated cross-section extending along a plane normal to a direction of movement of said wedge.

27. The prosthesis of claim 25, wherein said wedge includes an axial surface that is inclined with respect to the plane of the axial surface for moving the axial portion of the at least one endplate to the extended position.

28. The prosthesis of claim 25, wherein said wedge and at least one of the endplates are associated for resisting withdrawal movement of said wedge with respect to said at least one of the endplates to resist said lateral portions from moving towards the contracted position.

29. The prosthesis of claim 25, wherein said wedge and said at least one of the endplates comprise a ratchet configured for allowing movement of said wedge with respect to said lateral portions in a first direction for moving said lateral portions to the expanded position and for restricting or resisting movement of said wedge in an opposite direction.

30. The prosthesis of claim 25, wherein the lateral portions comprise a first wedge support portion and the wedge comprises a second wedge support portion, one of the wedge support portions comprising a key and the other comprising a keyway configured and dimensioned for slideably receiving the key to provide axial support to the wedge.

31. The prosthesis of claim 13, further comprising a pivot limiter disposed between said top and bottom endplates and comprising a sloped surface facing one endplate, wherein said top endplate and said the pivot limiter are pivotally connected and the sloped surface is configured and associated with said top and bottom endplates for allowing and limiting pivoting between the top endplate and the pivot limiter.

32. The prosthesis of claim 13, further comprising:

a pivot that pivotally connects said top and bottom endplates for vertebral axial rotation substantially about a vertebral longitudinal axis; and

at least one protrusion associated with one of said top and bottom endplates and received in an opening of the other of the said top and bottom endplates, wherein the opening is larger than the protrusion for permitting and limiting the axial rotation.

33. The prosthesis of claim 32, wherein the pivot comprises a universal pivot.

34. The prosthesis of claim 13, further comprising a spacer disposed between said top and bottom endplates.

35. The prosthesis of claim 34, wherein:

said spacer includes a central portion; and

said lateral portions movably coupled to said central portion.

36. The prosthesis of claim 13, wherein the axial portion comprises a gripping portion disposed and configured for engaging and gripping an interior portion of the vertebral body face in the expanded position.

37. The prosthesis of claim 13, further comprising an expansion member associated with lateral and axial portions for moving the lateral and axial portions to the expanded and extended positions.

38. The prosthesis of claim 37, wherein the expansion member comprises a wedge with lateral and axial wedge surfaces cammingly associated with the lateral and axial portions for camming to the expanded and extended positions.

39. The prosthesis of claim 13, further comprising a bushing disposed between and in supportive association with the endplates when the prosthesis is implanted between the vertebral bodies, wherein the bushing comprises a gel and is configured for absorbing shock between the adjacent vertebral bodies.

40. The prosthesis of claim 39, wherein the bushing is slideable with respect to at least one of the endplates for reducing shearing within the bushing during relative motion between the first and second endplates.