LED lamps and LED driver circuits for the same

• US 7,214,952 B2
• Filed: 07/07/2004
• Issued: 05/08/2007
• Est. Priority Date: 07/07/2003
• Status: Active Grant

• Current Assignee: Alltemp Products Company Limited (DiversiTech Holdings, Inc.)
• Original Assignee: Brasscorp Limited
• Inventors: Brass, Jack, Klipstein, Donald J.
• Primary Examiner(s): Wells; Nikita
• Application Number:
  US10/885,031
• Publication Number:
  US 20050007777A1
• Time in Patent Office: 1,035 Days
• Field of Search: None
• US Class Current: 250/504.00H
• CPC Class Codes: F21L 4/005 the device being a pocket lamp F21L4/022, F21L4/045, F21L4/085 take precedence
• CPC Class Codes: F21L 4/027 the light sources being a LED
• CPC Class Codes: F21L 4/06 with the light source coupled to the remainder of the device solely by cable
• CPC Class Codes: F21V 23/0414 specially adapted to be used with portable lighting devices
• CPC Class Codes: F21V 7/0008 providing for indirect lighting
• CPC Class Codes: F21V 7/0075 for portable lighting devices
• CPC Class Codes: F21Y 2113/13 comprising an assembly of point-like light sources
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G01N 21/6447 by visual observation
• CPC Class Codes: H05B 45/32 Pulse-control circuits
• CPC Class Codes: H05B 45/34 Voltage stabilisation; Maintaining constant voltage
• CPC Class Codes: H05B 45/38 using boost topology
• CPC Class Codes: H05B 45/395 Linear regulators
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

LED lamp has LEDs aimed rearwards with either a concave mirror to the rear of each LED, or one concave mirror to the rear of two or more LEDs, collecting the light from the LEDs to form a forward projecting beam. LEDs may be high power types that require heatsinking. LED lamp may have a lens forward of each LED to collimate the radiation produced by the LEDs into a beam, where at least one lens has at least one aspheric curved surface. LED lamp may have a transparent reflective optic to collimate the radiation produced by each LED into a beam. For an inspection lamp, the LEDs typically have a peak wavelength of 395 to 415 naometers for seeing the area being irradiated but not so visible as to overwhelm fluorescence of fluorescent materials to be detected. Other wavelengths may be used. LED inspection lamp has a combination of LEDs of different wavelengths or a combination of at least one LED and at least one other light source such that the lamp produces radiation suitable for detection of materials to be detected and adequately illuminates the area being irradiated. LED lamp has LEDs that produce a beam of suitable radiation with a width of 10 degrees or less without additional optics. LED inspection lamp has head attached to a flexible member, with head serving as heatsink for one or more high power LEDs. Current regulator circuits are also disclosed.

Claims

1. A inspection lamp, comprising:

a) a head section that contains one or more light emitting diodes that emit radiation, a majority of which radiation is directed generally rearwards within the head section,

b) a handle section such that the lamp can be hand held, and

c) a concave reflector for receiving and collimating a majority of the rearwardly directed radiation into a beam,

wherein at least one light emitting diode produces radiation that is suitable for causing fluorescence of visibly fluorescent materials.

2. The lamp of claim 1, wherein the reflector comprises a transparent optic to collimate the radiation into a beam, wherein the transparent optic uses total internal reflection for at least part of the collimation of the beam.

3. The lamp of claim 1, further comprising a lens forward of the reflector in a position so that the rearwardly directed radiation does not pass through the lens, the lens having a textured surface to act as a diffuser for the collimated beam.

4. The lamp of claim 2, further comprising a lens forward of the transparent optic, the lens having a textured surface to act as a diffuser for the collimated beam.

5. The lamp of claim 1, wherein the at least one LED has a peak wavelength in a range of 395 to 415 nanometers.

6. The lamp of claim 1, wherein the at least one LED has a peak wavelength of approximately 450 nanometers.

7. The lamp of claim 1, wherein the at least one LED has a peak wavelength in a range of 460 to 505 nanometers.

8. The lamp of claim 1, wherein the at least one LED has a peak wavelength below 395 nanometers.

9. The lamp of claim 1, wherein the at least one LED has a peak wavelength at 380 nanometers or below.

10. The lamp of claim 1, further comprising:

a boost converter suitable for operating at least one LED in the lamp using a battery that has a voltage less than that required to operate the at least one LED.

11. The lamp of claim 10, wherein the boost converter comprises:

an inductor, a diode, and a transistor arranged so that current flowing through said inductor is intermittently increased as a result of said transistor being in a conductive state and forced to decrease and flow through said LED when said transistor is in a nonconductive state,

a current sensing resistor that any current flowing through the inductor always flows through, and

a comparator that switches said transistor alternatively into a conductive state and a nonconductive state according to the magnitude of the current that is flowing through said current sensing resistor.

12. The lamp of claim 10, wherein the boost converter further comprises means to shut itself down if the power supply voltage is excessively low.

13. The lamp of claim 10, wherein the boost converter further comprises means to shut itself down if its output voltage becomes excessive as a result of failure of an LED in the lamp to conduct current.

14. The lamp of claim 10, wherein the boost converter further comprises means to essentially regulate the amount of power that it delivers to an LED should the voltage of the power supply that said boost converter receives power from vary within a range of voltages that said power supply typically has.

15. The lamp of claim 10, further comprising a current regulator to regulate the amount of current flowing to the at least one LED.

16. The lamp of claim 15, wherein the current regulator is a switching current regulator.

17. The lamp of claim 10, further comprising means to strobe any one of the at least one LEDs.

18. The lamp of claim 1, further comprising a boost converter that comprises:

an inductor, a diode, and a transistor arranged so that current flowing through said inductor is intermittently increased as a result of said transistor being in a conductive state and forced to decrease and flow through said LED when said transistor is in a nonconductive state, and

an oscillator that alternatively switches said transistor into its conductive state and its nonconductive state.

19. The lamp of claim 1, further comprising a boost converter that comprises:

an inductor, a diode, and a transistor arranged so that current flowing through said inductor is intermittently increased as a result of said transistor being in a conductive state and forced to decrease and flow through said LED when said transistor is in a nonconductive state,

a current sensing resistor that any current flowing through said inductor always flows through, and

a linear timer integrated circuit arranged to alternately switch said transistor into its conductive and nonconductive states according to the magnitude of the current through said current sensing resistor.

20. An inspection lamp, comprising:

at least one LED and a boost converter suitable for operating at least one LED in the lamp using a battery that has a voltage less than that required to operate the at least one LED, wherein at least one LED produces radiation that is suitable for causing fluorescence of visibly fluorescent materials.

21. An inspection lamp, comprising at least one LED that produces radiation that is suitable for causing fluorescence of visibly fluorescent materials and a boost converter that comprises:

an inductor, a diode, and a transistor arranged so that current flowing through said inductor is intermittently increased as a result of said transistor being in a conductive state and forced to decrease and flow through said LED when said transistor is in a nonconductive state, and

an oscillator that alternatively switches said transistor into its conductive state and its nonconductive state.

22. An inspection lamp, comprising at least one LED that produces radiation that is suitable for causing fluorescence of visibly fluorescent materials and a boost converter that comprises:

an inductor, a diode, and a transistor arranged so that current flowing through said inductor is intermittently increased as a result of said transistor being in a conductive state and forced to decrease and flow through said LED when said transistor is in a nonconductive state,

a current sensing resistor that any current flowing through said inductor always flows through, and

a linear timer integrated circuit arranged to alternately switch said transistor into its conductive and nonconductive states according to the magnitude of the current through said current sensing resistor.

23. An inspection lamp, comprising:

a) a head section that contains one or more light emitting diodes that emit radiation, a majority of which radiation is directed generally rearwards within the head section,

b) a handle section such that the lamp can be hand held, and

c) a concave reflector for receiving and collimating a majority of the rearwardly directed radiation into a beam,

wherein at least one light emitting diode produces radiation that is suitable for causing fluorescence of visibly fluorescent materials, and

wherein the head section conducts heat from the one or more light emitting diodes.

24. An inspection lamp, comprising:

a) a head section that contains one or more light emitting diodes that emit radiation, a majority of which radiation is directed generally rearwards within the head section,

b) a handle section such that the lamp can be hand held, and

c) a concave reflector for receiving and collimating a majority of the rearwardly directed radiation into a beam,

wherein at least one light emitting diode produces radiation that is suitable for causing fluorescence of visibly fluorescent materials,

wherein the reflector comprises a transparent optic to collimate the radiation into a beam, and

wherein the transparent optic uses total internal reflection for at least part of the collimation of the beam.

25. The inspection lamp of claim 24 wherein the head section conducts heat from the one or more light emitting diodes.