Slope predictive control and digital PID control

• US 7,216,497 B2
• Filed: 03/19/2004
• Issued: 05/15/2007
• Est. Priority Date: 05/05/2000
• Status: Expired due to Term

• Current Assignee: Automated Logic Corporation (Carrier Global Corporation)
• Original Assignee: Automated Logic Corporation (Carrier Global Corporation)
• Inventors: Hull, Gerry Glancy, Tom, Steven Treece, Saar, Raynold Lee
• Primary Examiner(s): Ali; Mohammad M.
• Application Number:
  US10/804,274
• Publication Number:
  US 20040182943A1
• Time in Patent Office: 1,152 Days
• Field of Search: 621/86, 621/26, 621/29, 236/49.3, 236/49.5, 236/78.D, 454/258
• US Class Current: 62/186
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/62 characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
• CPC Class Codes: F24F 11/72 for controlling the supply of treated air, e.g. its pressure
• CPC Class Codes: F24F 13/08 Air-flow control members, e.g. louvres, grilles, flaps or guide plates F24F7/013, F24F13/06 take precedence
• CPC Class Codes: G05D 23/1904 variable in time
• CPC Class Codes: G05D 7/0635 by action on throttling means G05D7/0688, G05D7/0694 take precedence

Abstract

The present invention provides an airflow control loop that uses averaged airflow measurements without the problems that are normally encountered with averaging measurements, such as the delay introduced into the airflow control loop. This is accomplished, in the present invention, through a predictive control scheme. The predictive control scheme of the airflow control loop calculates the damper sensitivity, calculates the damper runtime needed to achieve setpoint, and then runs the damper for the determined period of time. In addition to the unique airflow control loop used to maintain the constant airflow into the room, the present invention also implements a digital form of proportional, integral, and derivative (PID) control to maintain the room temperature. The digital form of PID control uses non-linear gains which vary according to how far the measured temperature is from setpoint.

Claims

1. A method for controlling a temperature control system in a heating, ventilation and air conditioning system, wherein the control system includes a controlled device that can be actuated to change the controlled variable, comprising:

determining a sensitivity of the controlled device based on measurements taken of an average change in air flow for a measured period of time of movement of the controlled device;

receiving a measurement of the controlled variable;

actuating the controlled device based at least in part on a difference between a desired value of the controlled variable and measured actual value and the sensitivity of the controlled device to predict an amount of actuation necessary to achieve the desired condition.

2. The method of claim 1, wherein the sensitivity of the controlled device comprises a slope of a response curve of change in the controlled variable per adjustment of the controlled device.

3. The method of claim 2, wherein the controlled device is a damper associated with a Variable Air Volume (VAV) box.

4. A temperature control system, comprising;

a controlled device that can be actuated to change the controlled variable;

a sensor for measuring the controlled variable; and

a microcontroller configured for executing computer-executable instructions that perform the steps of;

determining a sensitivity of the controlled device based on measurements taken of an average change in air flow for a measured period of time of movement of the controlled device,

receiving a measurement from the sensor,

actuating the controlled device based at least in part on the sensitivity of the controlled device to achieve a controlled variable reading within a predetermined range of a desired value.

5. A method of claim 4, wherein the sensitivity of the controlled device comprises a slope of a response curve of change in the controlled variable per unit adjustment of the controlled device.

6. A method of claim 4, wherein the controlled device is a damper associated with a Variable Air Volume (VAV) box.