Expandable spinal implant

• US 7,217,293 B2
• Filed: 11/21/2003
• Issued: 05/15/2007
• Est. Priority Date: 11/21/2003
• Status: Active Grant

• Current Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Original Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Inventors: Branch, Charles L. Jr.
• Primary Examiner(s): McDermott; Corrine
• Assistant Examiner(s): Prone; Christopher D.
• Application Number:
  US10/718,770
• Publication Number:
  US 20050113916A1
• Time in Patent Office: 1,271 Days
• Field of Search: 623/17.16
• US Class Current: 623/17.16
• CPC Class Codes: A61F 2/28 Bones joints A61F2/30
• CPC Class Codes: A61F 2/447 substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/30062 (bio)absorbable, biodegradable, bioerodable, (bio)resorbable, resorptive
• CPC Class Codes: A61F 2002/30092 using shape memory or superelastic materials, e.g. nitinol
• CPC Class Codes: A61F 2002/30154 square
• CPC Class Codes: A61F 2002/30405 made by screwing complementary threads machined on the parts themselves
• CPC Class Codes: A61F 2002/30471 connected by a hinged linkage mechanism, e.g. of the single-bar or multi-bar linkage type
• CPC Class Codes: A61F 2002/30476 locked by an additional locking mechanism
• CPC Class Codes: A61F 2002/30537 adjustable
• CPC Class Codes: A61F 2002/30538 for adjusting angular orientation
• CPC Class Codes: A61F 2002/3055 for adjusting length
• CPC Class Codes: A61F 2002/30593 hollow
• CPC Class Codes: A61F 2002/30594 slotted, e.g. radial or meridian slot ending in a polar aperture, non-polar slots, horizontal or arcuate slots
• CPC Class Codes: A61F 2002/30601 telescopic
• CPC Class Codes: A61F 2002/30784 Plurality of holes
• CPC Class Codes: A61F 2002/30841 Sharp anchoring protrusions for impaction into the bone, e.g. sharp pins, spikes
• CPC Class Codes: A61F 2002/30879 Ribs
• CPC Class Codes: A61F 2002/448 comprising multiple adjacent spinal implants within the same intervertebral space or within the same vertebra, e.g. comprising two adjacent spinal implants
• CPC Class Codes: A61F 2002/4627 : with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2002/4629 : connected to the endoprosthesis or implant via a threaded connection
• CPC Class Codes: A61F 2210/0004 : bioabsorbable
• CPC Class Codes: A61F 2210/0014 : using shape memory or superelastic materials, e.g. nitinol
• CPC Class Codes: A61F 2220/0025 : Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2220/0091 : connected by a hinged linkage mechanism, e.g. of the single-bar or multi-bar linkage type
• CPC Class Codes: A61F 2230/0021 : square
• CPC Class Codes: A61F 2250/0004 : adjustable
• CPC Class Codes: A61F 2250/0006 : for adjusting angular orientation
• CPC Class Codes: A61F 2310/00017 : Iron- or Fe-based alloys, e.g. stainless steel
• CPC Class Codes: A61F 2310/00023 : Titanium or titanium-based alloys, e.g. Ti-Ni alloys
• CPC Class Codes: A61F 2310/00029 : Cobalt-based alloys, e.g. Co-Cr alloys or Vitallium
• CPC Class Codes: A61F 2310/00161 : Carbon; Graphite
• CPC Class Codes: A61F 2310/00179 : Ceramics or ceramic-like structures
• CPC Class Codes: A61F 2310/00329 : Glasses, e.g. bioglass
• CPC Class Codes: A61F 2310/00359 : Bone or bony tissue

Abstract

An expandable spinal implant including a body having a plurality of movable portions cooperating to define an outer cross section having first and second transverse dimensions and first and second substantially planar surfaces disposed generally opposite one another and adapted to engage adjacent vertebral bodies. An expansion member co-acts with the movable portions to expand the body along each of the first and second transverse dimensions.

Claims

1. An expandable spinal implant, comprising:

a body having a longitudinal axis and an overall length, height and width, said body including a plurality of movable portions extending along said longitudinal axis and cooperating to define a non-threaded outer transverse cross section along said overall length and having a first transverse dimension along said height and a second transverse dimension along said width, said movable portions defining first and second substantially planar outer surfaces disposed generally opposite one another and extending substantially entirely across said width and adapted to engage adjacent vertebral bodies; and

an expansion member co-acting with said movable portions to expand said outer transverse cross section along each of said first and second transverse dimensions.

2. The implant of claim 1, wherein said movable portions cooperate to define third and forth substantially planar surfaces disposed generally opposite one another and extending between said first and second substantially planar surfaces.

3. The implant of claim 2, wherein said movable portions cooperate to define a generally rectangular outer transverse cross section alone said overall length.

4. The implant of claim 1, wherein said body has a substantially parallelepiped configuration.

5. The implant of claim 1, wherein said first and second substantially planar surfaces are arranged parallel to one another.

6. The implant of claim 1, wherein said first and second substantially planar surfaces extend along one of said first and second transverse dimensions.

7. The implant of claim 1, wherein said first transverse dimension is arranged substantially perpendicular to said second transverse dimension.

8. The implant of claim 1, wherein said movable portions cooperate to define an inner chamber sized to receive said expansion member therein;

and

wherein displacement of said expansion member within said inner chamber engages said expansion member with said movable portions to expand said movable portions along said first and second transverse dimensions.

9. The implant of claim 8, wherein said displacement comprises movement of said expansion member within said inner chamber generally along said longitudinal axis.

10. The implant of claim 9, wherein said movable portions have inner surfaces defining said inner chamber, said inner surfaces defining an inward taper along said longitudinal axis, said expansion member engaging said inner surfaces of said movable portions to expand said body along said first and second transverse dimensions as said expansion member is displaced generally along said longitudinal axis.

11. The implant of claim 10, wherein said inner surfaces of said movable portions are substantially planar.

12. The implant of claim 10, wherein said inner surfaces of said movable portions provide said inner chamber with a substantially rectangular inner cross section.

13. The implant of claim 1, wherein at least one of said movable portions includes a retention element adapted to engage and retain said expansion member in a select position relative to said movable portions upon expansion of said body along said first and second transverse dimensions.

14. The implant of claim 13, wherein said retention element comprises a ridge extending from an inner surface of said one of said movable portions.

15. The implant of claim 14, wherein said retention element comprises a pair of opposing ridges extending from inner surfaces of opposite ones of said movable portions.

16. The implant of claim 14, wherein said retention element further comprises a transverse flange extending inwardly from said inner surface of said one of said movable portions, said expansion member positioned between said retention element and said transverse flange to retain said expansion member in said select position.

17. The implant of claim 1, wherein said movable portions cooperate to define an inner fusion chamber.

18. The implant of claim 17, wherein said first and second substantially planar surfaces each define a plurality of apertures extending therethrough in communication with said inner fusion chamber to facilitate bone growth from the adjacent vertebral bodies and into the fusion chamber.

19. The implant of claim 17, further comprising a bone growth promoting substance disposed within said inner chamber to facilitate fusion with the adjacent vertebral bodies.

20. The implant of claim 19, wherein said bone growth promoting substance comprises a bone morphogenic protein.

21. The implant of claim 1, wherein said first and second substantially planar surfaces define a plurality of anchor elements adapted to engage the implant with the adjacent vertebral bodies.

22. The implant of claim 21, wherein said anchor elements comprise ridges extending generally along a corresponding one of said first and second transverse dimensions and axially spaced along the longitudinal axis.

23. The implant of claim 1, wherein said body is formed of a material having a modulus of elasticity substantially similar to bone.

24. The implant of claim 1, wherein said body is formed of a polymeric material.

25. The implant of claim 24, wherein said polymeric material comprises a composite polymer.

26. The implant of claim 1, wherein said body is formed of a resorbable material.

27. The implant of claim 26, wherein said resorbable material comprises a polymeric material.

28. The implant of claim 1, wherein said body includes a fixed base portion having a constant outer cross section, each of said movable portions depending from said fixed base portion.

29. The implant of claim 28, wherein said movable portions are formed integral with said fixed base portion to define a single-piece unitary body.

30. An expandable spinal implant, comprising:

a body having a longitudinal axis and an overall length, height and width, said body including a plurality of movable portions extending along said longitudinal axis and cooperating to define a generally rectangular, non-threaded outer transverse cross section along said overall length, said body having a first transverse dimension along said height and a second transverse dimension along said width; and

an expansion member co-acting with said plurality of movable portions to expand said outer transverse cross section along each of said first and second transverse dimensions.

31. The implant of claim 30, wherein said body has a substantially parallelepiped configuration.

32. The implant of claim 30, wherein said first transverse dimension is substantially perpendicular to said second transverse dimension.

33. The implant of claim 30, wherein said movable portions cooperate to define an inner chamber sized to receive said expansion member therein;

and

wherein displacement of said expansion member within said inner chamber engages said expansion member with said movable portions to expand said movable portions along said first and second transverse dimensions.

34. The implant of claim 33, wherein said displacement comprises movement of said expansion member within said inner chamber generally along said longitudinal axis.

35. The implant of claim 33, wherein said movable portions have substantially planar inner surfaces defining said inner chamber, said inner surfaces defining an inward taper along said longitudinal axis, said expansion member engaging said planar inner surfaces of said movable portions to expand said body along said first and second transverse dimensions as said expansion member is displaced generally along said longitudinal axis.

36. The implant of claim 30, wherein said movable portions cooperate to define an inner fusion chamber for receiving a bone growth promoting substance to facilitate fusion with adjacent vertebral bodies.

37. The implant of claim 30, wherein said movable portions define first and second substantially planar surfaces disposed generally opposite one another and extending substantially entirely across said width and adapted to engage adjacent vertebral bodies, said planar outer surfaces defining a plurality of anchor elements adapted to engage the implant with the adjacent vertebral bodies.

38. The implant of claim 30, wherein said body includes a fixed base portion having a constant outer cross section, each of said movable portions depending from said fixed base portion.

39. The implant of claim 38, wherein said movable portions are formed integral with said fixed base portion to define a single-piece unitary body.

40. An expandable spinal implant, comprising:

a body having a longitudinal axis and an overall length, height and width, said body including and a plurality of movable portions cooperating to define an outer cross section having a first transverse dimension along said height and a second transverse dimension along said width, said movable portions having substantially planar inner surfaces that cooperate to define an inner chamber having a substantially rectangular inner transverse cross section along said overall length, said inner surfaces defining an inward taper along said longitudinal axis; and

an expansion member having a substantially rectangular outer transverse cross section and including substantially planar outer surfaces that engage said substantially planar inner surfaces of said movable portions to expand said movable portions along each of said first and second transverse dimensions as said expansion member is displaced generally along said longitudinal axis.

41. The implant of claim 40, wherein said movable portions cooperate to define a non-threaded outer transverse cross section along said overall length and first and second substantially planar outer surfaces disposed generally opposite one another and extending substantially entirely across said width and adapted to engage adjacent vertebral bodies.

42. The implant of claim 41, wherein said first and second substantially planar outer surfaces are arranged parallel to one another.

43. The implant of claim 41, wherein each of said first and second substantially planar outer surfaces define a plurality of apertures extending therethrough in communication with said inner chamber.

44. The implant of claim 41, wherein said first and second substantially planar outer surfaces define a plurality of anchor elements adapted for engagement with the adjacent vertebral bodies.

45. The implant of claim 40, wherein said movable portions cooperate to define a generally rectangular, non-threaded outer transverse cross section alone said overall length.

46. The implant of claim 45, wherein said body has a substantially parallelepiped configuration.

47. The implant of claim 40, wherein at least one of said movable portions includes a retention element adapted to engage and retain said expansion member in a select position relative to said movable portions upon expansion of said movable portions along said first and second transverse dimensions.

48. The implant of claim 40, further comprising a bone growth promoting substance disposed within said inner chamber to facilitate fusion with adjacent vertebral bodies.

49. An expandable spinal implant, comprising:

a body having a longitudinal axis and an overall length, height and width, said body including a plurality of movable portions extending along said longitudinal axis and cooperating to define a non-threaded outer transverse cross section along said overall length and having a first transverse dimension along said height and a second transverse dimension along said width, said movable portions defining first and second substantially planar outer surfaces disposed generally opposite one another and extending substantially entirely across said width and adapted to engage adjacent vertebral bodies; and

means for expanding said outer transverse cross section along said first and second transverse dimensions.