Method and apparatus for connecting tubulars using a top drive

• US 7,219,744 B2
• Filed: 11/29/2005
• Issued: 05/22/2007
• Est. Priority Date: 08/24/1998
• Status: Expired due to Term

• Current Assignee: Weatherford/Lamb Incorporated (Weatherford International PLC)
• Original Assignee: Weatherford/Lamb Incorporated (Weatherford International PLC)
• Inventors: Pietras, Bernd-Georg
• Primary Examiner(s): TSAY, FRANK
• Application Number:
  US11/288,976
• Publication Number:
  US 20060124316A1
• Time in Patent Office: 539 Days
• Field of Search: 166/380, 166/77.51, 166/85.51
• US Class Current: 166/379
• CPC Class Codes: E21B 19/06 Elevators, i.e. rod- or tube-gripping devices
• CPC Class Codes: E21B 19/16 Connecting or disconnecting pipe couplings or joints E21B19/20 takes precedence

Abstract

An apparatus for facilitating the connection of tubulars, said apparatus comprising a winch, at least one wire line, and a device for gripping the tubular, the arrangement being such that, in use, the winch can be used to winch said at least one wire and said device to position a tubular below said top drive.

Claims

1. A method for facilitating the connection of tubulars using a top drive, comprising:

connecting an elevator to the top drive or a component attached to the top drive using a pair of bails;

using the elevator to move a first tubular to a position below the top drive;

gripping an inner wall of the first tubular and supporting the weight of the first tubular with the top drive; and

rotating the first tubular using the top drive, thereby connecting the first tubular to a second tubular.

2. The method of claim 1, further comprising using the elevator to move the first tubular in relation to the pair of bails towards or away from the top drive for gripping the first tubular.

3. The method of claim 1, wherein the first tubular and the second tubular comprise casings.

4. The method of claim 1, wherein moving the first tubular to the position below the top drive comprises moving the first tubular into axial alignment with the top drive.

5. A method of connecting casing sections by using a top drive, comprising:

closing a slip around a first casing section;

engaging an elevator with a second casing section;

operating a bail actuator to move the elevator and the second casing section into substantial alignment with the top drive;

gripping an inner wall of the second casing section and supporting a weight of the second casing section with the top drive;

rotating the second casing section using the top drive to join the second casing section to the first casing section to form a joint and a casing string;

supporting the weight of the casing string with the top drive; and

opening the slip.

6. The method of claim 5, wherein the top drive includes at least one radially displaceable gripping element for engagement with the inner wall of the second casing section.

7. The method of claim 5, further comprising compensating for a weight of the second casing section.

8. The method of claim 5, wherein the elevator is coupled to the top drive using at least one bail.

9. The method of claim 8, wherein operating the bail actuator to move the elevator comprises rotating the at least one bail about a substantially horizontal axis.

10. The method of claim 9, further comprising moving the second casing section axially relative to the top drive to a position to be gripped by the top drive.

11. The method of claim 10, wherein moving the second casing section axially relative to the top drive comprises moving the elevator closer to a rotational axis of an output of the top drive.

12. The method of claim 9, wherein at least two bails are used to couple the elevator to the top drive.

13. The method of claim 9, further comprising moving the elevator closer to a rotational axis of an output of the top drive.

14. The method of claim 10, wherein the top drive includes at least one radially displaceable gripping element for gripping the inner wall of the second casing section.

15. The method of claim 14, wherein the gripping element is disposed on a gripping member operatively connected to the top drive.

16. The method of claim 14, wherein the gripping element moves radially outward to engage the inner wall of the second casing section.

17. The method of claim 5, wherein the elevator is coupled to the top drive using at least two bails, wherein each of the at least two bails is located substantially equidistant from a vertical axis of the top drive.

18. The method of claim 17, wherein the each of the at least two bails share a common axis of rotation.

19. The method of claim 5, wherein the bail actuator comprises at least one piston and cylinder assembly.

20. The method of claim 5, wherein the slip is a component of a spider.

21. An apparatus for connecting casing sections by using a top drive, comprising:

at least one elevator;

at least one bail operatively coupled to the top drive at one end and the at least one elevator at another end;

an actuator operatively coupled to the at least one bail and configured to rotate the at least one bail about a horizontal axis, whereby the at least one elevator is moved from a first location substantially below the top drive to a second location out from under the top drive; and

at least one gripping element operatively coupled to the top drive and configured to be radially displaceable for engagement with an inner wall of a casing.

22. The apparatus of claim 21, wherein the at least one elevator is pivotally coupled to the at least one bail.

23. The apparatus of claim 21, wherein the at least one elevator is adapted to maintain the casing in a substantially vertical position as the casing is moved into alignment with the vertical axis.

24. The apparatus of claim 23, wherein the at least one gripping element is rotatable by the top drive.

25. The apparatus of claim 21, wherein each of the at least two bails are equidistant from the vertical axis.

26. The apparatus of claim 21, wherein the at least two bails share a common axis of rotation.

27. The apparatus of claim 21, further comprising an axial actuator adapted to move the at least one elevator closer to the pivot point.

28. The apparatus of claim 21, wherein at least two bails are coupled to the at least one elevator.

29. A method of connecting casings using a top drive assembly, comprising:

providing a top drive assembly having a top drive and at least one radially displaceable gripping element for gripping a casing;

supporting an elevator from the top drive assembly with at least one bail, the at least one bail having an actuator coupled thereto, the actuator adapted to pivot the at least one bail about a horizontal axis;

closing a slip around a first casing;

engaging a second casing with the elevator;

moving the second casing to a well center by operating the actuator;

gripping the second casing with the top drive assembly;

threading the second casing to the first casing by rotating an output of the top drive to form a joint and a casing string;

opening the slip;

lowering the casing string through the slip;

closing the slip around the casing string; and

disengaging the top drive assembly from the casing string.

30. The method of claim 29, wherein the horizontal axis intersects a central axis of the top drive.

31. The method of claim 29, wherein the slip comprises a component of a spider.