Flexible piston rod

• US 7,220,248 B2
• Filed: 06/21/2005
• Issued: 05/22/2007
• Est. Priority Date: 12/23/2002
• Status: Expired due to Term

• Current Assignee: Insulet Corporation, M2 Medical Group Holdings, Inc.
• Original Assignee: M2 Medical A/S
• Inventors: Mernøe, Morten
• Primary Examiner(s): Sirmons; Kevin C.
• Assistant Examiner(s): Mehta; Bhisma
• Application Number:
  US11/158,277
• Publication Number:
  US 20050251097A1
• Time in Patent Office: 700 Days
• Field of Search: 604/218, 604/187, 604/111, 604/207, 604/191, 604/228, 604/210, 604/224
• US Class Current: 604/218
• CPC Class Codes: A61M 2005/31518 designed to reduce the overall size of an injection device, e.g. using flexible or pivotally connected chain-like rod members
• CPC Class Codes: A61M 2205/0266 Shape memory materials
• CPC Class Codes: A61M 5/14244 adapted to be carried by the patient, e.g. portable on the body
• CPC Class Codes: A61M 5/14546 Front-loading type injectors
• CPC Class Codes: A61M 5/14566 with a replaceable reservoir for receiving a piston rod of the pump

Abstract

A flexible piston rod includes a piston and a row of elements, each having top, bottom, and lateral surfaces, the top surface of one element being connected to the bottom surface of an adjacent element by a hinge that allows the two adjacent elements to pivot from a first position, where a portion of the top surface of one element abuts a corresponding portion of the bottom surface of the adjacent element and corresponding to a rectilinear, relatively stiff configuration of the piston rod, to a second position wherein the top surface of one element is spaced from the bottom surface of the adjacent element and corresponding to a curved configuration of the piston rod. The lateral surface of each element has first and second mutually-opposed cylindrical surface portions incorporating a thread for meshing with a corresponding thread of an actuator for displacing the piston rod longitudinally.

Claims

1. A flexible piston rod, particularly for use in medicine dispensing devices, comprising a row of elements each having a top surface and a bottom surface as well as lateral surfaces including a first and a second mutually opposed cylindrical surface portions extending in a generally longitudinal direction and incorporating an exterior thread pattern for meshing with a corresponding screw thread of an actuator for displacing the piston rod in the longitudinal direction thereof, the top surface of one element being connected to the bottom surface of the adjacent element by a hinge comprising an integral formation disposed between the top surface of the one element and the bottom surface of the adjacent element and being adapted to allow the two adjacent elements to pivot from a first position where at least a portion of a top surface of one element abuts a corresponding portion of the bottom surface of the adjacent element, said first position corresponding to a rectilinear, relatively stiff configuration of at least a portion of the piston rod, to a second position wherein said top surface of one element is spaced from said bottom surface of the adjacent element corresponding to a curved configuration of at least a portion of said flexible piston rod.

2. A piston rod according to claim 1, wherein at least one surface portions disposed between said first and second cylindrical surface portions is a plane so as to said actuator screw threads.

3. A piston rod according to claim 2, wherein said portions of said top and bottom surfaces are spaced from said hinge.

4. A piston rod according to claim 2, wherein said elements and said hinges form an integrally molded piston rod molded in one piece from a moldable plastic material.

5. A piston rod according to claim 1, wherein said portions of said top and bottom surfaces are spaced from said hinge.

6. A piston rod according to claim 5, wherein said elements and said hinges form an integrally molded piston rod molded in one piece from a moldable plastic material.

7. A piston rod according to claim 1, wherein said elements and said hinges form an integrally molded piston rod molded in one piece from a moldable plastic material.

8. A piston rod according to claim 7, wherein the moldable plastic material comprises a material selected from the group consisting of Nylon or POM.

9. A piston rod according to claim 1, wherein the hinge comprises integrally formed, bendable material extending in a direction generally away from the top surface of the one element and generally toward the bottom surface of the adjacent element.

10. A piston rod according to claim 1, wherein the exterior thread pattern is a discontinuous thread pattern.