Electronically servo-assisted bicycle gearshift and related method

• US 7,223,189 B2
• Filed: 09/16/2003
• Issued: 05/29/2007
• Est. Priority Date: 12/06/2002
• Status: Expired due to Fees

• Current Assignee: Campagnolo S.R.L.
• Original Assignee: Campagnolo S.R.L.
• Inventors: Dal Pra', Giuseppe, Guderzo, Gianfranco
• Primary Examiner(s): Charles; Marcus
• Application Number:
  US10/664,305
• Publication Number:
  US 20040110585A1
• Time in Patent Office: 1,351 Days
• Field of Search: 474 64- 71, 474 78- 82, 280253-261, 280237-239, 701 51- 59
• US Class Current: 474/70
• CPC Class Codes: B62J 11/13 specially adapted for mechanical cables
• CPC Class Codes: B62J 50/22 electronic, e.g. displays
• CPC Class Codes: B62M 25/08 with electrical or fluid transmitting systems
• CPC Class Codes: B62M 9/122 electrically or fluid actuated; Controls thereof
• CPC Class Codes: F16H 2059/6807 Status of gear-change operation, e.g. clutch fully engaged
• CPC Class Codes: F16H 61/2807 using electric control signals for shift actuators, e.g. electro-hydraulic control therefor F16H61/30, F16H61/32 take precedence; methods for generating shift signals F16H61/0213

Abstract

A method for electronically servo-assisting a bicycle gearshift, including the steps of: a) driving an actuator of a bicycle gearshift to displace a chain of the gearshift in an axial direction with respect to a gearshift group comprising at least two sprockets; b) receiving information on the desired alignment between the chain and a predetermined sprocket of the gearshift group; and c) setting a biunique correspondence between the physical position of the actuator at step b) and a logic value associated with the gear ratio relative to the predetermined sprocket.

Claims

1. A method for controlling an electronically servo-assisted bicycle gearshift, comprising the steps of:

a) driving an actuator of a bicycle gearshift to displace a chain of the gearshift in a chosen axial direction with respect to a gearshift group having a plurality of sprockets including at least two adjacent sprockets,

b) receiving information in a control unit on a desired alignment between the chain and a predetermined sprocket of the gearshift group, and

c) setting a biunique correspondence, in a control unit, between the physical position of the actuator and a logic value associated with a gear ratio relative to the predetermined sprocket.

2. The method of claim 1, wherein the predetermined sprocket is a sprocket with the smallest diameter of the gearshift group.

3. The method of claim 1 wherein step c of setting a biunique correspondence includes the step of setting the value of a counter to a logic value pre-associated with the predetermined sprocket.

4. The method of claim 3 wherein said step c of setting a biunique correspondence further includes the step of zeroing the counter.

5. The method of claim 1 wherein said step c of setting a biunique correspondence includes the step of storing in storage means a current value of a counter as a logic value pre-associated with the predetermined sprocket.

6. The method of claim 5 wherein steps a-c are repeated for each of the plurality of sprockets and a corresponding logic value.

7. The method of claim 1, further comprising the steps of:

d) providing a user interface,

e) receiving through the user interface a displacement request signal of the actuator in the chosen direction;

wherein in step a) of driving the actuator, the displacement of the chain is carried out in the chosen direction in accordance with the displacement request signal received in step e.

8. The method of claim 7 wherein said step b) of receiving information on the desired alignment is carried out through the user interface.

9. The method of claim 1, further comprising the step of:

f) providing means for detecting the relative position between the chain and the predetermined sprocket and providing the information on the desired alignment.

10. The method of claim 9, wherein the means for detecting the relative position between the chain and the predetermined sprocket is further suitable for providing a displacement request signal of the actuator in the chosen direction,

wherein in step a) of driving the actuator, the displacement of the chain is carried out in accordance with the displacement request signal.

11. The method of claim 10, wherein said step a) is carried out with the bicycle still.

12. The method of claim 10, wherein said step a) is carried out keeping the chain of the gearshift in motion.

13. The method of claim 10, further comprising the steps of:

g) receiving an operating mode signal selected from a group consisting of at least a normal ride operating mode and a setting operating mode;

h) receiving a displacement request signal of the actuator to displace the chain of the gearshift in the chosen axial direction with respect to the gearshift group;

i) wherein when the operating mode signal corresponds to the setting operating mode, at least steps a-c are carried out;

j) wherein when the operating mode signal corresponds to the normal ride operating mode, the step of driving the actuator of the gearshift to displace the chain of the gearshift in the chosen axial direction with respect to the gearshift group, between the physical position corresponding to a first sprocket of the gearshift group and the physical position corresponding to a second sprocket of the gearshift group, the physical positions being determined by the logic values associated with the sprockets, is carried out.

14. The method of claim 13, wherein the step j) comprises driving the actuator to displace the chain in the chosen axial direction by a distance determined by modifying the value of a counter by a differential amount pre-associated with the pair formed by the first sprocket and the second sprocket.

15. The method of claim 14, wherein the differential amounts pre-associated with each pair of adjacent sprockets of the gearshift group are equal to each other.

16. The method of claim 1, further comprising the steps, carried out after step b), of receiving information on the desired alignment of:

k) driving the actuator of the gearshift to displace the chain of the gearshift in the chosen axial direction with respect to the gearshift group from the current position sequentially to each adjacent sprocket of the gearshift group;

l) driving the actuator to displace the chain in the chosen axial direction with respect to the gearshift group; and

m) receiving second information on the desired alignment between the chain and a predetermined sprocket of the gearshift group.

17. The method of claim 16, further comprising the step, carried out between step k) and step m), of:

k1) driving the actuator of the gearshift to displace the chain of the gearshift in the chosen axial direction with respect to the gearshift group sequentially to each adjacent sprocket of the gearshift group up to the predetermined sprocket.

18. The method of claim 17, wherein in step 1) where provided for, the actuator is driven to displace the chain at a comparatively low speed, and in steps j), k) and k1) the actuator is driven to displace the chain at a comparatively high speed.

19. The method of claim 17, wherein in step l) a stepper motor of the actuator is driven to displace the chain through a movement of one step.

20. The method of claim 17, wherein in step a) where provided for, the actuator is driven to displace the chain at a comparatively low speed, and in steps j), k) and k1) the actuator is driven to displace the chain at a comparatively high speed.

21. The method of claim 1, wherein in step a) a stepper motor of the actuator is driven to displace the chain through a movement of one step.

22. A bicycle gearshift comprising:

a rear actuator and a front actuator, each having a respective motor, to displace through a guide element a chain in an axial direction with respect to a respective gearshift group comprising at least two sprockets respectively associated with the hub of the rear wheel and with the axle of the pedal cranks of a bicycle, in a selected direction;

manual input means comprising means for entering a displacement request signal of a selected actuator in the selected direction; and

an electronic control unit connected to the input means, to the rear actuator and to the front actuator, operative, in a normal ride operating mode, to drive the selected actuator, respectively, based upon the displacement request signal to displace the chain from a first sprocket to a second adjacent sprocket of the respective gearshift group;

wherein the manual input means comprises means for selecting the operating mode at least between said normal ride operating mode and a setting operating mode;

wherein the electronic control unit, in the normal ride operating mode, drives the selected actuator between a logic value associated with the first sprocket and a logic value associated with the second sprocket; and

wherein the electronic control unit is operative, in the setting operating mode, to drive the selected actuator based upon the displacement request signal to displace the chain in the selected direction, the electronic control unit also having means for inputting information on the desired alignment between the chain and a predetermined sprocket of the gearshift group, and means, responsive to the means for inputting information on the desired alignment, for setting a biunique correspondence between the physical position of the selected actuator, respectively, and the logic value associated with the predetermined sprocket.

23. The gearshift of claim 22, wherein

the means for setting a biunique correspondence comprise means for setting the value of a selected counter to the logic value pro-associated with to predetermined sprocket.

24. The gearshift of claim 23, wherein the predetermined sprocket is the sprocket with the smallest diameter and the means for setting a biunique correspondence comprise means for zeroing the selected counter .

25. The gearshift of claim 23, wherein the motors of the rear and front actuators are stepper motors and a displacement of the selected actuator by one step or by an integer multiple of steps corresponds to a unitary increase or decrease of the selected counter.

26. The gearshift of claim 22, further comprising means for detecting the physical position of the selected actuator and providing the physical position to the electronic control unit, the means comprising a rear transducer and a front transducer.

27. The gearshift of claim 26, wherein in normal ride operating mode, the electronic control unit drives the selected actuator, respectively, to displace the chain between the first sprocket and the second sprocket, wherein a feedback signal is generated when the physical position corresponding to the first sprocket or the second sprocket has not been reached, and wherein the feedback signal is transmitted to the electronic control unit to re-actuate the motors of the actuators.

28. The gearshift of claim 26, wherein the means for detecting the physical position further comprises means for detecting the relative position between the selected actuator and the predetermined sprocket and for generating the information on the desired alignment.

29. The gearshift of claim 28, wherein the means for detecting the relative position is also suitable for generating the displacement request signal of the actuator in the selected direction.

30. The gearshift according to claim 22, further comprising means for storing a differential amount pre-associated with each pair of adjacent sprockets, wherein in the normal ride operating mode the logic value associated with the second sprocket is determined by adding the differential amount pre-associated with the pair formed by the first and second sprocket to the logic value associated with the first sprocket.

31. Gearshift of claim 30, wherein the differential amounts pre-associated with each pair of adjacent sprockets of the gearshift group are equal to each other.

32. The gearshift of claim 22, wherein:

the means for setting a biunique correspondence comprise means for storing in storage means the current value of a rear or front counter as logic value pre-associated with the predetermined sprocket.

33. A gearshift according to claim 22, further comprising means for outputting information defining, with the manual input means, a user interface with the electronic control unit.

34. A gearshift according to claim 22, further comprising a power board arranged between the electronic control unit and the rear and front actuators.

35. A gearshift according to claim 22, wherein the electronic control unit comprises at least one microcontroller made in C-MOS technology.

36. The gearshift according to claim 22, wherein the electronic control unit is distributed and comprises many microcontrollers at a display unit and at a unit for controlling the manual input means and at a power board.

37. A method for providing a control setting mode of an electronic control unit for a servo-assisted bicycle gearshift system comprising:

activating a gearshift setting mode;

determining whether a gearshift displacement request is received;

moving the gearshift to a desired physical gearshift position;

setting a gearshift setting mode flag;

resetting the gearshift setting mode flag at the desired physical gearshift position; and

setting a biunique correspondence between the desired gearshift position and a logic value associated with a predetermined gear ratio.

38. The method of claim 37, wherein the step of moving the gearshift include the step of actuating an actuator.

39. The method of claim 37, wherein the step of setting the biunique correspondence includes setting the value of a counter to the logic value associated with the predetermined gear ratio which corresponds to a predetermined sprocket.

40. The method of claim 39, wherein the step of setting the value of the counter includes setting the value of the counter to an absolute logic value associated with the predetermined sprocket.

41. The method of claim 39, wherein the step of setting the value of the counter includes setting the value of the counter to a logic value corresponding to a summation of differential amounts associated with the predetermined sprocket, wherein each of the differential amounts is associated with a pair of adjacent sprockets.

42. The method of claim 37, wherein the step of setting the biunique correspondence includes the step of setting a biunique correspondence between the desired gearshift position and a logic value associated with a user-specified predetermined gear ratio.

43. The method of claim 37, further comprising determining the desired physical gearshift position using a position transducer.

44. The method of claim 37, further comprising retrieving the logic value from a memory of the electronic control unit.

45. A bicycle gearshift system comprising:

at least one actuator for displacing a transmission chain from a first to at least a second sprocket;

at least a first input device for entering a displacement request signal and for selecting between operating modes;

an electronic control unit, for driving the actuator in a first operating mode, in response to the displacement request signal, between a first logic value associated with the first sprocket and at least a second logic value associated with the second sprocket, and, in a second operating mode, for setting a biunique correspondence between a physical position of the actuator and a logic value associated with a predetermined sprocket.

46. The bicycle gearshift system of claim 45, further comprising a second input device for inputting information on a desired alignment of the chain on the predetermined sprocket.

47. The bicycle gearshift system of claim 45, wherein the electronic control unit includes a counter and wherein, in the second operating mode, the biunique correspondence is setable by setting a value of the counter to the logic value associated with the predetermined sprocket, and wherein in the first operating mode, the value of the counter is modifiable, in response to the displacement request signal, by an amount proportional to the difference between at least the first and second logic values, and the actuator is drivable a distance corresponding to the value of the counter.

48. The bicycle gearshift system of claim 47, wherein the electronic control unit comprises memory for storing the value of the counter.

49. The bicycle gearshift system of claim 47, wherein the electronic control unit comprises memory for storing at least one differential amount, associated with at least a pair of adjacent sprockets, for determining the logic value of a second one of the pair of sprockets in the first operating mode by adding the logic value of a first one of the pair of sprockets to the differential amount.

50. The bicycle gearshift system of claim 45, wherein the at least one actuator comprises a front and rear actuator for actuating a front and rear derailleur respectively of a bicycle.

51. The bicycle gearshift system of claim 45, further comprising at least one position transducer for detecting the physical position of the actuator and transmitting a position signal to the electronic control unit.

52. The bicycle gearshift system of claim 45, further comprising a power board for supplying power to at least the actuator and the electronic control unit.

53. The bicycle gearshift system of claim 45, further comprising a display unit which is integral with the control unit and the input device.