Diffraction-based diagnostic devices

• US 7,223,534 B2
• Filed: 05/03/2002
• Issued: 05/29/2007
• Est. Priority Date: 05/03/2002
• Status: Expired due to Fees

• Current Assignee: Kimberly-Clark Worldwide Incorporated (Kimberly-Clark Corporation)
• Original Assignee: Kimberly-Clark Worldwide Incorporated (Kimberly-Clark Corporation)
• Inventors: Kaylor, Rosann, Cohen, David, Sayre, Curtis
• Primary Examiner(s): Chin; Christopher L.
• Application Number:
  US10/138,598
• Publication Number:
  US 20030207253A1
• Time in Patent Office: 1,852 Days
• Field of Search: 422/57, 422/82.05, 422/82.11, 435/5, 435/6, 435/7.2, 435/7.21, 435/7.22, 435/7.23, 435/7.3, 435/7.31, 435/7.32, 435/7.33, 435/7.34, 435/7.35, 435/7.36, 435/287.2, 435/288.7, 435/808, 436/164, 436/165, 436/513, 436/518, 436/524, 436/525, 436/527, 436/531, 436/532, 436/63, 436/64, 436/805, 436/811, 436/813, 436/817, 436/820, 356/345, 427/2.11, 427/510, 427/504, 427/552, 427/555, 427/558, 427/581, 427/162
• US Class Current: 435/5
• CPC Class Codes: B01J 2219/00432 Photolithographic masks
• CPC Class Codes: B01J 2219/00531 essentially square
• CPC Class Codes: B01J 2219/00596 Solid-phase processes
• CPC Class Codes: B01J 2219/00605 the compounds being directly bound or immobilised to solid supports
• CPC Class Codes: B01J 2219/00612 the surface being inorganic
• CPC Class Codes: B01J 2219/00617 by chemical means
• CPC Class Codes: B01J 2219/00637 by coating it with another layer
• CPC Class Codes: B01J 2219/00659 Two-dimensional arrays
• CPC Class Codes: B01J 2219/00677 Ex-situ synthesis followed by deposition on the substrate
• CPC Class Codes: B01J 2219/00702 Processes involving means for analysing and characterising the products
• CPC Class Codes: B01J 2219/00722 Nucleotides
• CPC Class Codes: B01J 2219/00725 Peptides
• CPC Class Codes: B01J 2219/0074 Biological products
• CPC Class Codes: B82Y 30/00 Nanotechnology for materials or surface science, e.g. nanocomposites
• CPC Class Codes: C40B 40/06 Libraries containing nucleotides or polynucleotides, or derivatives thereof
• CPC Class Codes: C40B 40/10 Libraries containing peptides or polypeptides, or derivatives thereof
• CPC Class Codes: C40B 60/14 for creating libraries
• CPC Class Codes: G01N 33/54366 Apparatus specially adapted for solid-phase testing
• CPC Class Codes: G01N 33/54373 involving physiochemical end-point determination, e.g. wave-guides, FETS, gratings
• CPC Class Codes: Y10S 435/808 Optical sensing apparatus
• CPC Class Codes: Y10S 436/805 : Optical property
• CPC Class Codes: Y10S 436/811 : Test for named disease, body condition or organ function

Abstract

A biosensor includes a substrate with a layer of receptive material disposed thereon. The receptive material is specific for an analyte of interest. A pattern of active and deactivated areas of the receptive material are defined in the receptive material layer by a masking process.

Claims

1. A diffraction-based biosensor, comprising:

a substrate member;

a receptive material layer generally uniformly covering a side of said substrate member, said receptive material being specific for an analyte of interest; and

a pattern of active and inactive areas of said receptive material defined on said layer, said active and inactive areas formed by a masking process wherein a mask is placed over said substrate member such that areas exposed by said mask define said pattern of inactive areas of said receptive material and areas protected by said mask define said pattern of active areas of said receptive material, wherein the size and periodicity of said actives areas are selected to produce a visibly detectable diffraction pattern upon exposure to a medium containing the analyte and irradiation with light, the periodicity being at least greater than 10 μ

m to produce the visible diffraction.

2. The diffraction-based biosensor as in claim 1, wherein said inactive areas of said receptive material have been irradiated with light through the mask in the masking process.

3. The diffraction-based biosensor as in claim 1, wherein said substrate member comprises a material selected from the group consisting of plastics, metal coated plastics and glass, functionalized plastics and glass, silicon wafers, glass, and foils.

4. The diffraction-based biosensor as in claim 1, wherein said substrate member comprises a polymer film coated with a metal.

5. The diffraction-based biosensor as in claim 4, wherein said polymer film comprises polyethylene-terephthalate.

6. The diffraction-based biosensor as in claim 4, wherein said metal is selected from the group consisting of gold, silver, chromium, nickel, platinum, aluminum, iron, copper, titanium, gold oxide, chromium oxide, silver oxide, and zirconium.

7. The diffraction-based biosensor as in claim 4, wherein said metal is gold.

8. The diffraction-based biosensor as in claim 1, wherein said receptive material is protein based.

9. The diffraction-based biosensor as in claim 8, wherein said receptive material is an antibody.

10. The diffraction-based biosensor as in claim 1, wherein said substrate member is irradiated with UV light at a wavelength sufficient for deactivating said areas of receptive material exposed by said mask.

11. The diffraction-based biosensor as in claim 1, wherein said receptive material is at least one of antigens, antibodies, nucleotides, chelators, enzymes, bacteria, yeasts, fungi, viruses, bacterial pill, bacterial flagellar materials, nucleic acids, polysaccharides, lipids, proteins, carbohydrates, metals, hormones, aptamers, peptides, and respective receptors for said materials.

12. The diffraction-based biosensor as in claim 1, wherein said analyte of interest is at least one of a bacteria, yeast, fungus, virus, rheumatoid factor, IgG, IgM, IgA, IgD and IgE antibodies, carcinoembryonic antigen, streptococcus Group A antigen, viral antigens, antigens associated with autoimmune disease, allergens, tumor antigens, streptococcus group B antigen, HIV I or HIV II antigen, antibodies viruses, antigens specific to RSV, an antibody, antigen, enzyme, hormone, polysaccharide, protein, lipid, carbohydrate, drug, nucleic acid, Neisseria meningitides groups A, B, C, Y and W sub 135, Streptococcus pneumoniae, E. coli K1, Haemophllus influenza type NB, an antigen derived from microorganisms, PSA and CRP antigens, a hapten, a drug of abuse, a therapeutic drug, an environmental agents, or antigens specific to Hepatitis.

13. A method of making a diffraction-based biosensor, comprising the steps of:

forming a receptive material layer generally uniformly over a surface of a substrate member, said receptive material being specific for an analyte of interest;

placing a mask over the substrate member, the mask having a configuration so as to cover at least one underlying area of the substrate member while exposing at least one adjacent area;

irradiating the substrate member and mask combination with light to deactivate the receptive material in areas exposed by the mask, thereby forming a pattern of active and inactive areas of the receptive material, the inactive areas corresponding to the areas exposed by the mask and the active areas corresponding to the areas underlying the mask; and

removing the mask from the substrate member;

wherein the size and periodicity of said actives areas are selected to produce a visibly detectable diffraction pattern upon exposure to a medium containing the analyte and irradiation, the periodicity being at least greater than 10 μ

m to produce the visible diffraction.

14. The method as in claim 13, wherein the substrate member comprises a material selected from the group consisting of plastics, metal coated plastics and glass, functionalized plastics and glass, silicon wafers, glass, and foils.

15. The method as in claim 13, wherein the substrate member comprises a polymer film coated with a metal.

16. The method as in claim 15, wherein the polymer film comprises polyethylene-terephthalate.

17. The method as in claim 15, wherein the metal is selected from the group consisting of gold, silver, chromium, nickel, platinum, aluminum, iron, copper, titanium, gold oxide, chromium oxide, silver oxide, and zirconium.

18. The method as in claim 15, wherein the metal is gold.

19. The method as in claim 18, comprising depositing the gold coating onto the polymer film at a thickness between about 1 nanometer and 1000 nanometers.

20. The method as in claim 13, wherein the receptive material is protein based.

21. The method as in claim 20, wherein the receptive material is an antibody.

22. The method as in claim 13, comprising irradiating the substrate member and mask combination with UV light at a wavelength sufficient to deactivate the receptive material in areas exposed by the mask.

23. The method as in claim 13, wherein the receptive material is at least one of antigens, antibodies, nucleotides, chelators, enzymes, bacteria, yeasts, fungi, viruses, bacterial pili, bacterial flagellar materials, nucleic acids, polysaccharides, lipids, proteins, carbohydrates, metals, hormones, aptamers, peptides, and respective receptors for said materials.

24. The method as in claim 13, wherein the analyte of interest is at least one of a bacteria, yeast, fungus, virus, rheumatoid factor, IgG, IgM, IgA, IgD and IgE antibodies, carcinoembryonic antigen, streptococcus Group A antigen, viral antigens, antigens associated with autoimmune disease, allergens, tumor antigens, streptococcus group B antigen, HIV I or HIV II antigen, antibodies viruses, antigens specific to RSV, an antibody, antigen, enzyme, hormone, polysacoharide, protein, lipid, carbohydrate, drug, nucleic acid, Neisseria meningitides groups A, B, C, Y and W sub 135, Streptococcus pneumoniae, E. Coli K1, Haemophllus influenza type A/B, an antigen derived from microorganisms, PSA and CRP antigens, a hapten, a drug of abuse, a therapeutic drug, an environmental agents, or antigens specific to Hepatitis.

25. The method as in claim 13, further comprising defining a plurality of openings through the mask in a desired pattern, the openings defining the pattern of inactive areas.