Hand-supportable imaging-based bar code symbol reader employing a tri-mode led-based illumination subsystem

• US 7,225,988 B2
• Filed: 07/20/2004
• Issued: 06/05/2007
• Est. Priority Date: 11/13/2003
• Status: Active Grant

• Current Assignee: Metrologic Instruments Incorporated (Honeywell International Inc.)
• Original Assignee: Metrologic Instruments Incorporated (Honeywell International Inc.)
• Inventors: Zhu, Xiaoxun, Knowles, C. Harry, Au, Ka Man, Liu, Yong, Liu, Liang, Schmidt, Mark, Ghosh, Sankar, Kotlarsky, Anatoly, Tao, Xi, Zhang, Wenhua, Amundsen, Thomas, Hou, Rui, Russell, Garrett, Byun, Sung, Yu, Hongpeng, Bonanno, John, Schnee, Michael, Spatafore, Pasqual
• Primary Examiner(s): Kim; Ahshik
• Application Number:
  US10/895,811
• Publication Number:
  US 20050103858A1
• Time in Patent Office: 1,050 Days
• Field of Search: 235/462.22, 235/462.24, 235/462.09, 235/462.42, 235/462.43
• US Class Current: 235/462.22
• CPC Class Codes: G06K 7/10732 Light sources
• CPC Class Codes: G06K 7/10851 Circuits for pulse shaping, amplifying, eliminating noise signals, checking the function of the sensing device basic electronic circuitry H03
• CPC Class Codes: G06K 7/10881 constructional details of hand-held scanners

Abstract

A hand-supportable digital imaging-based bar code symbol reading device comprises: an ir-based object presence and range detection subsystem; a multi-mode area-type image formation and detection subsystem having a field of view (FOV) and narrow-area and wide area image capture modes of operation; a multi-mode LED-based illumination subsystem having narrow-area and wide area illumination modes of operation; an automatic light exposure measurement and illumination control subsystem; an image capturing and buffering subsystem; an image-processing bar code symbol reading subsystem; and a system control subsystem. The LED-based multi-mode illumination subsystem produces three different fields of LED-based illumination in automatic response to the detection of different conditions within the FOV, by the automatic object presence and range detection subsystem.

Claims

1. A hand-supportable digital imaging-based bar code symbol reading device having a working range, and comprising:

a hand-supportable housing;

a multi-mode image formation and detection subsystem having image formation optics for producing a field of view (FOV) upon an object to be imaged and an area-type image sensing array for detecting imaged light reflected off the object during illumination operations in either (i) a narrow-area image capture mode in which a few central rows of pixels on the image sensing array are enabled, or (ii) a wide-area image capture mode in which substantially all rows of the image sensing array are enabled;

an automatic object presence and range detection subsystem for producing an object detection field spatially encompassing said FOV, detecting the presence of an object within a near-field or far-field portion of said FOV, generating a first control signal upon detection of an object to be imaged within the near-field portion of said FOV, and generating a second control signal upon detection of an object to be imaged within the far-field portion of said FOV;

a multi-mode LED-based illumination subsystem for producing fields of narrow-band illumination from LED-based illumination arrays,

wherein said multi-mode LED-based illumination subsystem produces a field of narrow-area narrow-band illumination within said FOV when said multi-mode image formation and detection subsystem is operated in said narrow-area image capture mode, and said automatic object presence and range detection subsystem detects an object within said FOV;

wherein said multi-mode LED-based illumination subsystem produces a field of wide-area narrow-band illumination within the near-field portion of said FOV when said multi-mode image formation and detection subsystem is operated in said wide-area image capture mode, and said automatic object presence and range detection subsystem detects an object within said near-field portion of said FOV;

wherein said multi-mode LED-based illumination subsystem produces a field of wide-area narrow-band illumination within the far-field portion of said FOV when said multi-mode image formation and detection subsystem is operated in said wide-area image capture mode, and said automatic object presence and range detection subsystem detects an object within said far-field portion of said FOV;

an automatic light exposure measurement and illumination control subsystem for automatically measuring the light exposure incident upon a central portion of said FOV, and controlling the operation of said multi-mode LED-based illumination subsystem;

an image capturing and buffering subsystem for capturing and buffering 2-D digital images detected by said multi-mode image formation and detection subsystem;

an image-processing based bar code symbol reading subsystem for processing 2-D digital images captured and buffered by said image capturing and buffering subsystem and reading 1D and 2D bar code symbols represented in said 2-D digital mages;

an input/output subsystem for outputting processed image data to an external host system or other information receiving or responding device; and

a system control subsystem for controlling the operation of said subsystems during system operation.

2. The hand-supportable digital imaging-based bar code symbol reading device of claim 1, wherein said hand-supportable housing further comprises a front panel having a light transmission window panel, and said multi-mode LED-based illumination subsystem comprises:

a first LED array for producing said field of narrow-area narrow-band illumination within said FOV;

a second LED array for producing said field of wide-area narrow-band illumination within the near-field portion of said FOV; and

a third LED array for producing said field of wide-area narrow-band illumination within the far-field portion of said FOV.

3. The hand-supportable digital imaging-based bar code symbol reading device of claim 2, wherein said first LED array comprises two pairs of LED light sources provided with cylindrical lenses, and mounted on left and right portions of said light transmission window panel.

4. The hand-supportable digital imaging-based bar code symbol reading device of claim 3, wherein during said narrow-area image capture mode, said first LED array produces said field of narrow-area narrow-band illumination within said FOV.

5. The hand-supportable digital imaging-based bar code symbol reading device of claim 4, wherein said field of narrow-area narrow-band illumination has a height less than 10 mm at far field, creating the appearance of a substantially linear or rather planar illumination field.

6. The hand-supportable digital imaging-based bar code symbol reading device of claim 2, wherein said second LED array includes two sets of flattop LED light sources without any lenses mounted on the top and bottom portions of said light transmission window panel.

7. The hand-supportable digital imaging-based bar code symbol reading device of claim 6, wherein during said wide-area image capture mode, said second LED array produces said field of wide-area narrow-band illumination within the near-field portion of said FOV.

8. The hand-supportable digital imaging-based bar code symbol reading device of claim 7, wherein said third LED array includes two sets of LED light sources provided with spherical (i.e. plano-convex) lenses, mounted on the top and bottom portions of said light transmission window panel.

9. The hand-supportable digital imaging-based bar code symbol reading device of claim 8, wherein during said wide-area image capture mode, said third LED array produces said field of wide-area narrow-band illumination within the far-field portion of said FOV.

10. The hand-supportable digital imaging-based bar code symbol reading device of claim 9, wherein said field of narrow-area narrow-band illumination extends from about 30 mm to about 200 mm within the working range of said device, and covers both said near and far portions of said FOV.

11. The hand-supportable digital imaging-based bar code symbol reading device of claim 7, wherein said field of wide-area narrow-band illumination within the near-field portion of said FOV extends from about 0 mm to about 100 mm within the working range of said device.

12. The hand-supportable digital imaging-based bar code symbol reading device of claim 7, wherein said field of wide-area narrow-band illumination within the far-field portion of said FOV extends from about 100 mm to about 200 mm within the working range of said device.

13. The hand-supportable digital imaging-based bar code symbol reading device of claim 2, wherein said first LED array is designed to illuminate a thin area at the center of said FOV, measured from the boundary of the left side of said FOV to the boundary of the right side thereof.

14. The hand-supportable digital imaging-based bar code symbol reading device of claim 2, wherein said field of narrow-area narrow-band illumination, produced in response to the detection of an object, serves a dual purpose, namely:

(1) the field of narrow-area narrow-band illumination provides a visual indication to an operator about the location of said FOV of said device, and thus, serves as a field of view aiming instrument; and

(2) during the narrow-area image capture mode, the field of narrow-area narrow-band illumination is used to illuminate a thin area of said FOV within which an object resides, so that a narrow 2-D image of the object can be rapidly captured by a small number of rows of pixels in said image sensing array, buffered and processed in order to read any linear bar code symbols that may be represented in the narrow 2-D image.

15. The hand-supportable digital imaging-based bar code symbol reading device of claim 14, wherein the field of wide-area narrow-band illumination is automatically generated within said near-field portion of said FOV by said second LED array, in response to:

(1) the detection of any object within said near-field portion of said FOV by said automatic object presence and range detection subsystem; and

(2) one or more of following events, including, for example;

(i) failure of said image-processing based bar code symbol reading subsystem to successfully decode process a 1D bar code symbol during said narrow-area image capture mode;

(ii) detection of code elements such as control words associated with a 2-D bar code symbol; and

/or

(iii) detection of pixel data in the image which indicates that object was captured in a state of focus.

16. The hand-supportable digital imaging-based bar code symbol reading device of claim 15, wherein said field of wide-area narrow-band illumination produced within said near-field portion of said FOV, in response to said one or more of the events, illuminates a wide area over the near-field portion of said FOV, within which an object resides, so that a 2-D image of the object can be rapidly captured by substantially all rows of said image sensing array, and buffered and decode-processed in order to read any 1D or 2-D bar code symbols that may be represented therewithin, at any orientation, and of virtually any bar code symbology.

17. The hand-supportable digital imaging-based bar code symbol reading device of claim 16, wherein the intensity of said field of wide-area narrow-band illumination within the near-field portion of said FOV is determined by how the LEDs associated with said second LED array are electrically driven by said multi-mode LED-based illumination subsystem.

18. The hand-supportable digital imaging-based bar code symbol reading device of claim 17, wherein the degree to which said LEDs are driven is determined by the intensity of reflected light measured near the image formation plane of said area-type image sensing array, by said automatic light exposure measurement and control subsystem.

19. The hand-supportable digital imaging-based bar code symbol reading device of claim 15, wherein said field of wide-area narrow-band illumination within the far-field portion of said FOV is automatically generated by said third LED array in response to:

(1) the detection of any object within the far-field portion of said FOV by said automatic object presence and range detection subsystem; and

(2) one or more of following events, including, for example;

(i) failure of the image-processing based bar code system reading subsystem to successfully decode process a 1-D bar code symbol during the narrow-area image mode;

(ii) detection of code elements such as control words associated with a 2-D bar code symbol; and

/or

(iii) detection of pixel data in the image which indicates that object was captured in a state of focus.

20. The hand-supportable digital imaging-based bar code symbol reading device of claim 18, wherein if the intensity of reflected light measured by said automatic is light exposure measurement and illumination control subsystem is weak, indicative that the object exhibits low light reflectivity characteristics and a more intense amount of illumination should be produced by the LEDs to ensure sufficient light exposure on said area-type image sensing array, then said automatic light exposure measurement and illumination control subsystem will drive the LEDs more intensely.

21. The hand-supportable digital imaging-based bar code symbol reading device of claim 19, wherein the field of wide-area narrow-band illumination produced within the far-field portion of said FOV, in response to said one or more of the events, illuminates a wide area over the far-field portion of said FOV, within which an object resides, so that a 2-D image of the object can be rapidly captured by substantially all rows of the image sensing array, buffered and processed in order to read any 1D or 2-D bar code symbols that may be represented therewithin, at any orientation, and of virtually any bar code symbology.

22. The hand-supportable digital imaging-based bar code symbol reading device of claim 21, wherein the intensity of said field of wide-area narrow-band illumination within the far-field portion of said FOV is determined by how the LEDs associated with said third LED array are electrically driven by said multi-mode LED-based illumination subsystem.

23. The hand-supportable digital imaging-based bar code symbol reading device of claim 22, wherein the degree to which said LEDs are driven is determined by the intensity of reflected light measured near the image formation plane of said area-type image sensing array, by said automatic light exposure measurement and illumination control subsystem.

24. The hand-supportable digital imaging-based bar code symbol reading device of claim 23, wherein if the intensity of reflected light detected by said automatic light exposure measurement and illumination control subsystem is weak, indicative that the object exhibits low light reflectivity characteristics and a more intense amount of illumination should be produced by the LEDs to ensure sufficient light exposure on said image sensing array, then said automatic light exposure measurement and illumination control subsystem will drive the LEDs more intensely.

25. The hand-supportable digital imaging-based bar code symbol reading device of claim 2, wherein during illumination of both near-field and far-field portions of said FOV, said automatic light exposure measurement and illumination control subsystem measures and controls the time duration which said multi-mode LED-based illumination subsystem exposes said area-type image sensing array to narrow-band illumination during the image formation and detection process, and automatically terminates the generation of such illumination when such time duration expires.

26. The hand-supportable digital imaging-based bar code symbol reading device of claim 2, wherein said field of wide-area narrow-band illumination within said far-field portion of said FOV is aimed by angling the plano-convex lenses before the LEDs in said third LED array.

27. The hand-supportable digital imaging-based bar code symbol reading device of claim of 1, wherein the object detection field is an IR-based object detection field, and said FOV and said IR-based object detection field are spatially co-extensive and said IR-based object detection field spatially overlaps said FOV along the entire working distance of said device.