Appliance which utilizes a magnetic clutch to transmit power from a drive means to a movable member and a magnetic clutch

• US 7,228,593 B2
• Filed: 04/17/2003
• Issued: 06/12/2007
• Est. Priority Date: 04/18/2002
• Status: Expired due to Fees

• Current Assignee: Polar Light Limited
• Original Assignee: Polar Light Limited
• Inventors: Conrad, Wayne Ernest
• Primary Examiner(s): Snider; Theresa T.
• Application Number:
  US10/417,234
• Publication Number:
  US 20030196294A1
• Time in Patent Office: 1,517 Days
• Field of Search: 153/51, 153/89, 153/90, 153/52, 15/411, 15/521, 310/103, 310/152, 464/29
• US Class Current: 15/390
• CPC Class Codes: A01B 33/082 Transmissions; Gearings; Power distribution
• CPC Class Codes: A01D 2101/00 Lawn-mowers
• CPC Class Codes: A01D 69/08 Clutches
• CPC Class Codes: A01G 20/47 Vacuum or blower devices
• CPC Class Codes: A46B 13/001 Cylindrical or annular brush bodies
• CPC Class Codes: A46B 2200/3066 Brush specifically designed for use with street cleaning machinery
• CPC Class Codes: A47L 11/32 Carpet-sweepers combined with suction cleaners A47L7/02
• CPC Class Codes: A47L 11/4041 Roll shaped surface treating tools
• CPC Class Codes: A47L 11/4069 Driving or transmission means for the cleaning tools
• CPC Class Codes: A47L 5/30 with driven dust-loosening tools, e.g. rotating brushes
• CPC Class Codes: A47L 9/0411 driven by electric motor
• CPC Class Codes: A47L 9/0444 for conveying motion by endless flexible members, e.g. belts
• CPC Class Codes: A47L 9/0488 Combinations or arrangements of several tools, e.g. edge cleaning tools
• CPC Class Codes: F16D 27/01 with permanent magnets
• CPC Class Codes: F16D 7/00 Slip couplings, e.g. slipping on overload, for absorbing shock combined with yielding shaft couplings F16D3/14; fluid slip couplings F16D31/00 - F16D35/00
• CPC Class Codes: F16D 7/025 with flat clutching surfaces, e.g. discs
• CPC Class Codes: F16D 7/046 with a plurality of axially moving parts

Abstract

An appliance comprises a moving member, a drive motor, and a linkage drivingly connecting the drive motor to the moving member, the linkage including first and second magnetic coupling members The magnetic clutch may have first and second magnetic coupling members. Each magnetic coupling member has a first surface, which includes at least first and second magnets. Each of the first and second magnets have an outer pole and the outer poles of each of the first magnets and the outer poles of each of the second magnets are of reverse polarity, wherein at least one of the first and second magnetic coupling members is moveably mounted with respect to the other of the first and second magnetic coupling members in a direction perpendicular to the first faces.

Claims

1. A surface cleaning head for a surface cleaning apparatus comprising:

a) a bottom surface having a dirt inlet;

b) a rotatable brush associated with the dirt inlet;

c) a brush drive motor; and

,

d) a linkage drivingly connecting the motor to the rotatable brush, the linkage including first and second magnetic coupling members, each magnetic coupling member has

a first surface which includes at least first and second magnets; and

,

each of the first and second magnets have an outer pole and the outer poles of each of the first magnets and the outer poles of each of the second magnets are of reverse polarity,

wherein at least one of the first and second magnetic coupling members is moveably mounted with respect to the other of the first and second magnetic coupling members in a direction perpendicular to the first surfaces.

2. The surface cleaning head as claimed in claim 1 wherein each magnetic coupling member is provided with a sufficient number of first and second magnets such that the first magnets of the first coupling member can align with the second magnets of the second coupling member and the second magnets of the first coupling member can align with the first magnets of the second coupling member.

3. The surface cleaning head as claimed in claim 1 wherein the first magnetic coupling member has a similar number of first magnets as the second magnetic coupling member and the first magnetic coupling member has a similar number of second magnets as the second magnetic coupling member.

4. The surface cleaning head as claimed in claim 1 wherein each magnetic coupling member has at least two first magnets and at least two second magnets and the first and second magnets are positioned such that at least some of the first magnets are positioned between some of the second magnets.

5. The surface cleaning head as claimed in claim 1 wherein the first and second magnets are spaced apart in at least one line around the first surface of each magnetic coupling member and positioned in each line such that outer poles of one polarity are positioned between outer poles of the reverse polarity.

6. The surface cleaning head as claimed in claim 1 wherein each of the magnetic coupling members is mounted on a common shaft and the first magnetic coupling member is mounted to the shaft to rotate with the shaft and the second magnetic coupling member is freely rotatably positioned on the shaft.

7. The surface cleaning head as claimed in claim 6 wherein the brush drive motor has a brush drive motor shaft, which is the common shaft, the magnetic coupling members are provided on the brush drive motor shaft and the second magnetic coupling member is drivingly connected to the brush by a fan belt.

8. The surface cleaning head as claimed in claim 1 wherein each of the magnetic coupling members is mounted on the brush and the first magnetic coupling member is mounted to the brush to rotate with the brush and the second magnetic coupling member is freely rotatably positioned on the brush and drivenly connected to the brush drive motor by a fan belt.

9. The surface cleaning head as claimed in claim 1 further comprising a brake member which is engagable with at least one of the brush and the linkage to apply torque to the at least one of the brush and the linkage.

10. The surface cleaning head as claimed in claim 9 wherein the brake member is manually engagable by a user.

11. The surface cleaning head as claimed in claim 9 further comprising an upper portion pivotally connected to the surface cleaning head and an extension hose which is removable from a storage position on the upper portion for above floor cleaning and the brake member is automatically engaged when the hose is removed from the storage position.

12. A surface cleaning head for a surface cleaning apparatus comprising:

a) a bottom surface having dirt inlet;

b) a rotatable brush means associated with the dirt inlet;

c) a brush drive motor; and

,

d) a linkage for drivingly connecting the motor to the rotatable brush, the linkage including first and second magnetic members for releasably drivingly coupling the first magnetic coupling member to the second magnetic coupling member, each of the first and second magnetic coupling members includes magnets that, in a first orientation, magnetically couple the magnetic coupling members such that rotation of the first magnetic coupling member will cause rotation of the second magnetic coupling member and, in a second orientation, the first and second magnetic coupling members will magnetically repel each other.

13. The surface cleaning head as claimed in claim 12 wherein at least one of the first and second magnetic coupling members is moveably mounted with respect to the other of the first and second magnetic members such that when the magnets are in the second orientation, the magnetic coupling members will move apart.

14. The surface cleaning head as claimed in claim 13 wherein each of the magnetic coupling members is mounted on a common shaft, which is the common shaft, and the first magnetic coupling member is mounted to the shaft to rotate with the shaft and the second magnetic coupling member is freely rotatably positioned on the shaft.

15. The surface cleaning head as claimed in claim 14 wherein the brush drive motor has a brush drive motor shaft, the magnetic coupling members are mounted on the brush drive motor shaft and the second magnetic coupling member is drivingly connected to the brush by a fan belt.

16. The surface cleaning head as claimed in claim 13 wherein each of the magnetic coupling members is mounted on the brush and the first magnetic coupling member is mounted to the brush to rotate with the brush and the second magnetic coupling member is drivenly connected to the brush drive motor by a fan belt.

17. The surface cleaning head as claimed in claim 13 further comprising a brake for applying torque to at least one of the magnetic coupling members to cause the magnets to move to the second orientation.

18. The surface cleaning head as claimed in claim 17 wherein the brake is manually engagable by a user.

19. The surface cleaning head as claimed in claim 17 further comprising an upper portion pivotally connected to the surface cleaning head and an extension hose which is removable from a storage position on the upper portion for above floor cleaning and the brake is automatically engaged when the hose is removed from the storage position.

20. A clutch comprising:

a) a moving member;

b) a drive motor;

c) a linkage drivingly connecting the drive motor to the moving member, the linkage including first and second magnetic coupling; and

,

d) a brake member which is engagable to at least indirectly apply torque to the at least one of the magnetic coupling members.

21. The clutch as claimed in claim 20 wherein each magnetic coupling member has

a) a first surface which includes at least first and second magnets;

and,

b) each of the first and second magnets have an outer pole and the outer poles of each of the first magnets and the outer poles of each of the second magnets are of reverse polarity,

wherein at least one of the first and second magnetic coupling members is moveably mounted with respect to the other of the first and second magnetic coupling members in a direction perpendicular to the first surfaces.

22. The clutch as claimed in claim 20 wherein each magnetic coupling member is provided with a sufficient number of first and second magnets such that the first magnets of the first coupling member can align with the second magnets of the second coupling member and the second magnets of the first coupling member can align with the first magnets of the second coupling member.

23. The clutch as claimed in claim 20 wherein the first magnetic coupling member has a similar number of first magnets as the second magnetic coupling member and the first magnetic coupling member has a similar number of second magnets as the second magnetic coupling member.

24. The clutch as claimed in claim 20 wherein each magnetic coupling member has at least two first magnets and at least two second magnets and the first and second magnets are positioned such that at least some of the first magnets are positioned between some of the second magnets.

25. The clutch as claimed in claim 21 wherein the first and second magnets are spaced apart in at least one line around the first surface of each magnetic coupling member and positioned in each line such that outer poles of one polarity are positioned between outer poles of the reverse polarity.

26. The clutch as claimed in claim 20 wherein each of the magnetic coupling members is mounted on a common shaft and the first magnetic coupling member is mounted to the shaft to rotate with the shaft and the second magnetic coupling member is freely rotatably positioned on the shaft.

27. The clutch as claimed in claim 20 wherein the brake member is manually engagable by a user.

28. The clutch as claimed in claim 20 wherein the appliance is reconfigurable between at least two positions and the brake member is automatically engaged when the appliance is reconfigured.

29. The clutch as claimed in claim 20 wherein the clutch is provided in an appliance selected from the group consisting of a surface cleaning apparatus, a garden appliance and a power tool.

30. A clutch comprising:

a) a moving member;

b) a drive motor; and

,

c) a linkage for drivingly connecting the drive motor to the moving member, the linkage including first and second coupling magnetic members each of the first and second magnetic coupling members includes magnets that, in a first orientation, magnetically couple the magnetic coupling members such that rotation of the first magnetic coupling member will cause rotation of the second magnetic coupling member and, in a second orientation, the first and second magnetic coupling members will magnetically repel each other.

31. The clutch as claimed in claim 30 wherein at least one of the first and second magnetic coupling is moveably mounted with respect to the other of the first and second magnetic such that when the magnet are in the second orientation, the magnetic coupling means will move apart.

32. The clutch as claimed in claim 30 wherein each of the magnetic coupling members is mounted on a common shaft and the first magnetic coupling member is mounted to the shaft to rotate with the shaft and the second magnetic coupling member is freely rotatably positioned on the shaft.

33. The clutch as claimed in claim 30 further comprising a brake for applying torque to at least one of the magnetic coupling members to cause the magnets to move to the second orientation.

34. The clutch as claimed in claim 33 wherein the brake is manually engagable by a user.

35. The clutch as claimed in claim 30 further comprising a brake for applying torque to at least one of the magnetic coupling members to cause the magnets to move to the second orientation, wherein the appliance is reconfigurable between first and second positions and the brake is automatically engaged when the appliance is reconfigured.

36. The clutch as claimed in claim 30 wherein the clutch is provided in an appliance selected from the group consisting of a surface cleaning apparatus, a garden appliance and a power tool.

37. A surface cleaning head for a surface cleaning apparatus comprising:

a) a bottom surface having a dirt inlet;

b) a rotatable brush associated with the dirt inlet;

c) a brush drive motor; and

,

d) a linkage drivingly connecting the motor to the rotatable brush, the linkage including first and second magnetic coupling members, each of the magnetic coupling members is mounted on a common shaft and the first magnetic coupling member is mounted to the shaft to rotate with the shaft and the second magnetic coupling member is freely rotatably positioned on the shaft.

38. The surface cleaning head as claimed in claim 37 wherein the brush drive motor has a brush drive motor shaft, which is the common shaft, the magnetic coupling members are provided on the brush drive motor shaft and the second magnetic coupling member is drivingly connected to the brush by a fan belt.

39. The surface cleaning head as claimed in claim 37 wherein each of the magnetic coupling members is mounted on the brush and the first magnetic coupling member is mounted to the brush to rotate with the brush and the second magnetic coupling member is freely rotatably positioned on the brush and drivenly connected to the brush drive motor by a fan belt.

40. The surface cleaning head as claimed in claim 37 further comprising a brake member which is engagable with at least one of the brush and the linkage to apply torque to the at least one of the brush and the linkage.

41. The surface cleaning head as claimed in claim 40 wherein the brake member is manually engagable by a user.

42. The surface cleaning head as claimed in claim 40 further comprising an upper portion pivotally connected to the surface cleaning head and an extension hose which is removable from a storage position on the upper portion for above floor cleaning and the brake member is automatically engaged when the hose is removed from the storage position.

43. A surface cleaning head for a surface cleaning apparatus comprising:

a) a bottom surface having a dirt inlet;

b) a rotatable brush associated with the dirt inlet;

c) a brush drive motor; and

,

d) a linkage drivingly connecting the motor to the rotatable brush, the linkage including first and second magnetic coupling members, each of the magnetic coupling members is mounted on the brush and the first magnetic coupling member is mounted to the brush to rotate with the brush and the second magnetic coupling member is freely rotatably positioned on the brush and drivenly connected to the brush drive motor by a fan belt.

44. The surface cleaning head as claimed in claim 43 further comprising a brake member which is engagable with at least one of the brush and the linkage to apply torque to the at least one of the brush and the linkage.

45. The surface cleaning head as claimed in claim 44 wherein the brake member is manually engagable by a user.

46. The surface cleaning head as claimed in claim 44 further comprising an upper portion pivotally connected to the surface cleaning head and an extension hose which is removable from a storage position on the upper portion for above floor cleaning and the brake member is automatically engaged when the hose is removed from the storage position.

47. A surface cleaning head for a surface cleaning apparatus comprising:

a) a bottom surface having a dirt inlet;

b) a rotatable brush associated with the dirt inlet;

c) a brush drive motor;

d) a linkage drivingly connecting the motor to the rotatable brush, the linkage including first and second magnetic coupling members; and

,

e) a brake member which is engagable with at least one of the brush and the linkage to apply torque to the at least one of the brush and the linkage.

48. The surface cleaning head as claimed in claim 47 wherein the brake member is manually engagable by a user.

49. The surface cleaning head as claimed in claim 47 further comprising an upper portion pivotally connected to the surface cleaning head and an extension hose which is removable from a storage position on the upper portion for above floor cleaning and the brake member is automatically engaged when the hose is removed from the storage position.