Motor state counting

• US 7,230,422 B2
• Filed: 04/28/2006
• Issued: 06/12/2007
• Est. Priority Date: 01/09/2004
• Status: Active Grant

• Current Assignee: HR Textron, Inc.
• Original Assignee: HR Textron, Inc.
• Inventors: Chung, Estella C., Liu, Raymond Y., Morita, William K. Jr.
• Primary Examiner(s): LEDYNH, BOT L
• Application Number:
  US11/413,276
• Publication Number:
  US 20060261807A1
• Time in Patent Office: 410 Days
• Field of Search: 324/207.2, 324/207.25, 324/251
• US Class Current: 324/251
• CPC Class Codes: H02P 6/16 Circuit arrangements for detecting position

Abstract

Systems, methods, and computer-readable media are disclosed for error-compensated counting of Hall states for motor position feedback and/or commutation. An indicated Hall state is detected by digital Hall state sensors and a duration of the Hall state is compared to a specified time period. When the duration exceeds the specified time period, the indicated Hall state is compared to one or more valid Hall states and a position counter is changed for valid states. When the indicated Hall state is invalid, the position counter is not changed. The Hall state sensors may be connected to logic means and may detect the position of a rotor of a permanent magnet motor relative to a stator. When noise induces a change in an indicated Hall state, corresponding noise-induced effects on the position counter may be may be removed through error-compensated counting.

Claims

1. A method of error-compensated counting of Hall states for position feedback, comprising:

receiving an indicated Hall state from at least one Hall effect sensor of a set of Hall effect sensors;

comparing the indicated Hall state to at least one valid Hall state; and

based upon the comparison, (i) updating a position counter when the indicated Hall state corresponds to the at least one valid Hall state and (ii) refraining from updating the position counter when the indicated Hall state does not correspond to the at least one valid Hall state to compensate for noise-induced Hall state changes.

2. The method of claim 1, further comprising the step of comparing a duration of an indicated Hall state to a specified or threshold time period.

3. The method of claim 2, further comprising the step of comparing said indicated Hall state to one or more valid Hall states when said duration is greater than said specified or threshold time period.

4. The method of claim 1, comprising comparing the indicated Hall state to at least one valid Hall state indicating a position of a rotor relative to the at least one Hall effect sensor of the set of Hall effect sensors.

5. The method of claim 4, wherein updating the position counter comprises incrementing the position counter when the indicated Hall state corresponds to the at least one valid Hall state indicating clockwise rotation of the rotor.

6. The method of claim 4, wherein updating the position counter comprises decrementing the position counter when the indicated Hall state corresponds to the at least one valid Hall state indicating counterclockwise rotation of the rotor.

7. The method of claim 1, further comprising, prior to receiving, filtering the indicated Hall state from at least one Hall effect sensor of the set of Hall effect sensors.

8. A system for incrementing a position counter comprising:

a plurality of Hall state sensors, each Hall state sensor operable to produce at least one binary value; and

logic means for determining a valid Hall state made up of the at least one binary value and for changing a position counter;

the logic means being operable to;

(a) receive the at least one binary value from the plurality of Hall state sensors,

(b) detect an indicated Hall state,

(c) detect a duration of the indicated Hall state,

(d) compare the duration to a specified time period,

(e) compare the indicated Hall state to one or more valid Hall states,

(f) determine whether the indicated Hall state corresponds to a valid Hall state,

(g) determine whether the indicated Hall state indicates a first direction or a second direction relative to a previous Hall state,

(h) change a position counter in response to determining the indicated Hall state indicates the first direction or the second direction, and

(i) ignore the indicated Hall state in the event that the indicated Hall state corresponds to an invalid Hall position or the duration is less than the specified time period.

9. The system of claim 8, further comprising a position counter connected to the logic means.

10. The system of claim 8, further comprising a brushless DC motor including a permanent magnet rotor, wherein the plurality of Hall state sensors are arranged to detect motion of magnetic fields of the permanent magnet rotor.

11. The system of claim 10, wherein the Hall sensors are connected to a stator of the brushless DC motor.

12. The system of claim 8, further comprising a Hall sensor interface circuit connected to each of the plurality of Hall state sensors.

13. The system of claim 12, wherein each the Hall sensor interface circuit comprises a low-pass filter.

14. The system of claim 12, wherein each the Hall sensor interface circuit comprises a voltage divider circuit.