Electrochemical device such as electrochromic or photovoltaic device and electrical connection means thereof

• US 7,230,748 B2
• Filed: 07/12/2001
• Issued: 06/12/2007
• Est. Priority Date: 07/13/2000
• Status: Expired due to Fees

• Current Assignee: Saint-Gobain Glass France (Compagnie De Saint-Gobain)
• Original Assignee: Saint-Gobain Glass France (Compagnie De Saint-Gobain)
• Inventors: Dubrenat, Samuel, Giron, Jean-Christophe, Beteille, Fabien, Claude, Laurent, Fanton, Xavier
• Primary Examiner(s): THOMPSON, TIMOTHY J
• Application Number:
  US10/312,556
• Publication Number:
  US 20040053125A1
• Time in Patent Office: 2,161 Days
• Field of Search: 356/265, 356/266, 356/267, 356/269, 356/271, 356/273, 356/274, 356/275
• US Class Current: 359/265
• CPC Class Codes: B32B 17/10036 comprising two outer glass sheets
• CPC Class Codes: B32B 17/10174 Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
• CPC Class Codes: B32B 17/10376 Laminated safety glass or glazing containing metal wires
• CPC Class Codes: B32B 17/10513 Electrochromic layer
• CPC Class Codes: B32B 17/10788 containing ethylene vinylacetate
• CPC Class Codes: B32B 2457/12 Photovoltaic modules
• CPC Class Codes: G02F 1/1533 structural features not otherwise provided for
• CPC Class Codes: G02F 1/155 Electrodes

Abstract

An electrochemical device, especially an electrically controllable system with variable energy and/or optical properties or a photovoltaic device, including at least one substrate carrying an electroactive stack of layers arranged between a lower electrode and an upper electrode. Each electrode includes at least one electroconductive layer in electrical contact with at least one current lead. The current leads are arranged outside the region of the carrier substrate that is covered by the stack of electroactive layers.

Claims

1. An electrochemical device, comprising:

at least one carrier substrate carrying an electroactive stack of layers arranged between a lower electrode and an upper electrode, each electrode comprising at least one electroconductive layer in electrical contact with at least one current lead,

at least one incision delimiting a deactivated region of the electrochemical device,

wherein said current leads of at least one of the lower and upper electrodes is arranged outside a region of the carrier substrate that is covered by the electroactive stack of layers.

2. The device as claimed in claim 1, wherein the lower electrode comprises the electroconductive layer to cover at least one region of the carrier substrate not covered by the electroactive stack of layers.

3. The device as claimed in claim 1, wherein the lower electrode comprises the electroconductive layer to cover a first region of the carrier substrate completely covering a second region of the carrier substrate covered by the electroactive stack of layers, and of dimensions greater than the electroactive stack of layers.

4. The device as claimed in claim 1, wherein the lower electrode comprises the electroconductive layer to cover a first essentially rectangular region of the carrier substrate, and wherein the electroactive stack of layers covers a second essentially rectangular region of the carrier substrate, the first and second regions partially covering each other.

5. The device as claimed in claim 3, wherein the electroconductive layer of the lower electrode covers an essentially rectangular region of the carrier substrate that is of larger dimensions and essentially centered on the second region covered by the electroactive stack of layers.

6. The device as claimed in claim 3, wherein the electroconductive layer of the lower electrode covers a rectangular region exceeding, on two of its opposed sides only, the second rectangular region covered by the electroactive stack of layers.

7. The device as claimed in claim 1, wherein the electroconductive layer of the upper electrode covers a region of the carrier substrate that is essentially identical to that covered by the electroactive stack of layers.

8. The device as claimed in claim 1, wherein the electroconductive layer of the lower electrode is deactivated over at least part of its periphery, at least in one of a part over a region not covered by the electroactive stack of layers and a part overlapping a region covered by and a region not covered by the electroactive stack of layers.

9. The device as claimed in claim 7, wherein the electroconductive layer of the lower electrode covers a substantially rectangular region of the carrier substrate, and wherein the electroconductive layer comprises two peripheral deactivated regions along two opposed edges of the region.

10. The device as claimed in claim 8, wherein the electroconductive layer of the lower electrode comprises a deactivated region over its entire periphery.

11. The device as claimed in claim 8, wherein the deactivated region is obtained by the at least one incision of the electroconductive layer along one or more lines, along a line that is closed around its entire periphery, or along two lines crossing the electroconductive layer from one side to the other over two of its opposed edges, or along two lines closed along two of its opposed edges.

12. The device as claimed in claim 11, wherein the incision of the electroconductive layer is carried out after depositing at least one of the electroactive stack of layers and the upper electrode, with simultaneous incision of all the layers when the region of the electroconductive layer to be incised is covered by the electroactive stack of layers.

13. The device as claimed in claim 1, wherein in the deactivated region the electroactive stack of layers has a deactivated region over at least part of its periphery.

14. The device as claimed in claim 13, wherein the electroactive stack of layers covers a substantially rectangular region of the carrier substrate, and wherein the electroactive stack of layers comprises two peripheral regions deactivated along two opposed edges of said rectangular region.

15. The device as claimed in claim 13, wherein the electroactive stack of layers comprises the deactivated region over its entire periphery.

16. The device as claimed in claim 13, wherein the deactivated region of the electroactive stack of layers is obtained by incision of at least one of the whole electroactive stack of layers and the upper electrode, along two lines crossing the electroactive stack of layers from one side to the other on two of its opposed edges, or along a line closed around its entire periphery, or without simultaneously incising the underlying lower electrode.

17. The device as claimed in claim 13, wherein the lower electrode and the electroactive stack of layers are incised at a same location over at least part of a common surface, the two incision lines being superimposed and the incision line of the lower electrode being wider than the incision line of the electroactive stack of layers.

18. The device as claimed in claim 1, wherein at least one of the two electrodes comprises an electroconductive layer combined with a network of conductive wires/conductive strips.

19. The device as claimed in claim 18, wherein the conductive network comprises a plurality of essentially metal wires placed on a surface of a polymer film.

20. The device as claimed in claim 18, wherein the wires/conductive strips are placed essentially parallel to each other, in an orientation essentially parallel to a length or width of the electroconductive layer of the upper electrode, ends of the wires/conductive strips exceeding the region of the substrate covered by the electroconductive layer on two of its opposed edges.

21. The device as claimed in claim 20, wherein ends of the wires/conductive strips that are outside the region covered by the electroconductive layer of the upper electrode are in contact with the electroconductive layer of the lower electrode only in a deactivated region or regions.

22. The device as claimed in claim 20, wherein ends of the wires/conductive strips that are outside the region covered by the electroconductive layer of the upper electrode are electrically insulated from contact with an active region of the electroconductive layer of the lower electrode.

23. The device as claimed in claim 18, wherein ends of the wires/conductive strips associated with the electroconductive layer of the upper electrode are electrically connected to two current leads in a form of flexible strips made of an insulating polymer covered on one or their faces with a conductive coating.

24. The device as claimed in claim 18, wherein ends of the wires/conductive strips associated with the electroconductive layer of the upper electrode are in electrical contact with two deactivated regions of the electroconductive layer of the lower electrode, and wherein the deactivated regions are in electrical contact with current leads, in a form of conductive clips clipping onto the carrier substrate.

25. The device as claimed in claim 1, wherein the electroconductive layer of the lower electrode is electrically connected to current leads, along two of its opposed edges, in active regions that are not covered with the electroactive stack of layers.

26. The device as claimed in claim 24, wherein the current leads are in a form of conductive clips clipping onto the carrier substrate.

27. The device as claimed in claim 23, wherein the current leads of the lower and upper electrodes are brought together in a form of two substantially identical strips, each strip including a small electrically insulating polymer support approximately in an L shape with, on one of sides of the L, a conductive coating on one of the faces, and on another side of the L a conductive coating on the face opposite to the previous face.

28. The device as claimed in claim 27, wherein each L-shaped current lead has an external socket close to a junction between the two sides of the L.

29. The device as claimed in claim 23, wherein all the current leads of the lower and upper electrodes are brought together in a form of an approximately rectangular strip, formed from a flexible support made of an electrically insulating polymer with, on two opposed edges, a conductive coating on one face and on its other edges a conductive coating on a second face opposite to the first face.

30. The device as claimed in claim 1, wherein at least one of the current leads is in a form of a clip, or in a form of one or more conductive wires, or in a form of a point-like lead made of a conductive material.

31. The device as claimed in claim 1, wherein the electroactive stack of layers covers a region of the carrier substrate which is a polygon, a rectangle, a diamond, a trapezium, a square, a circle, a half circle, an oval, or any parallelogram.

32. The device as claimed in claim 30, wherein at least one of the current leads is in a form of a conductive wire or a plurality of conductive wires following all or part of a perimeter delimiting an area of the carrier substrate covered by the electroactive stack of layers.

33. The device as claimed in claim 1, directed to an electrochromic system of all-solid type, a viologen system, a liquid crystal system, a light valve system, or a photovoltaic system.

34. The device as claimed in claim 33, directed to an all-solid electrochromic glazing of a laminated structure.

35. The device as claimed in claim 34, wherein the electrochromic glazing comprises at least one of a bulk tinted glass pane and at least one curved glass pane.

36. The device as claimed in claim 33, further comprising at least one of the following coatings:

infrared reflecting coating, hydrophilic coating, hydrophobic coating, photocatalytic coating with antifouling properties, antireflective coating, electro-magnetic shielding coating.

37. The device as claimed in claim 33, wherein the carrier substrate is rigid, semirigid, or flexible.

38. An electrochemical device, comprising:

at least one carrier substrate carrying an electro active stack of layers arranged between a lower electrode and an upper electrode, each electrode comprising at least one electroconductive layer in electrical contact with at least one current lead,

wherein said current leads of at least one of the lower and upper electrodes is arranged outside a region of the carrier substrate that is covered by the electroactive stack of layers, and

wherein the electroconductive layer of the lower electrode is deactivated over at least part of its periphery, at least in one of a part over a region not covered by the electroactive stack of layers and a part overlapping a region covered by and a region not covered by the electroactive stack of layers.

39. The device as claimed in claim 38, wherein the electroconductive layer of the lower electrode comprises a deactivated region over its entire periphery.

40. The device as claimed in claim 38, wherein the deactivated region is obtained by incision of the electroconductive layer along one or more lines, along a line that is closed around its entire periphery, or along two lines crossing the electroconductive layer from one side to the other over two of its opposed edges, or along two lines closed along two of its opposed edges.

41. The device as claimed in claim 40, wherein the incision of the electroconductive layer is carried out after depositing at least one of the electroactive stack of layers and the upper electrode, with simultaneous incision of all the layers when the region of the electroconductive layer to be incised is covered by the electroactive stack of layers.

42. An electrochemical device comprising:

at least one carrier substrate carrying an electroactive stack of layers arranged between a lower electrode and an upper electrode, each electrode comprising at least one electroconductive layer in electrical contact with at least one current lead,

wherein said current leads of at least one of the lower and upper electrodes is arranged outside a region of the carrier substrate that is covered by the electroactive stack of layers,

wherein the electroactive stack of layers has a deactivated region over at least part of its periphery, and

wherein the electroactive stack of layers comprises the deactivated region over its entire periphery.

43. An electrochemical device comprising:

at least one carrier substrate carrying an electroactive stack of layers arranged between a lower electrode and an upper electrode, each electrode comprising at least one electroconductive layer in electrical contact with at least one current lead,

wherein said current leads of at least one of the lower and upper electrodes is arranged outside a region of the carrier substrate that is covered by the electroactive stack of layers,

wherein the electroactive stack of layers has a deactivated region over at least part of its periphery, and

wherein the deactivated region of the electroactive stack of layers is obtained by incision of at least one of the whole electroactive stack of layers and the upper electrode, along two lines crossing the electroactive stack of layers from one side to the other on two of its opposed edges, or along a line closed around its entire periphery, or without simultaneously incising the underlying lower electrode.

44. An electrochemical device, comprising:

at least one carrier substrate carrying an electroactive stack of layers arranged between a lower electrode and an upper electrode, each electrode comprising at least one electroconductive layer in electrical contact with at least one current lead,

wherein said current leads of at least one of the lower and upper electrodes is arranged outside a region of the carrier substrate that is covered by the electroactive stack of layers,

wherein at least one of the two electrodes comprises an electroconductive layer combined with a network of conductive wires/conductive strips,

wherein the wires/conductive strips are placed essentially parallel to each other, in an orientation essentially parallel to a length or width of the electroconductive layer of the upper electrode, ends of the wires/conductive strips exceeding the region of the substrate covered by the electroconductive layer on two of its opposed edges, and

wherein ends of the wires/conductive strips that are outside the region covered by the electroconductive layer of the upper electrode are in contact with the electroconductive layer of the lower electrode only in a deactivated region or regions.

45. An electrochemical device, comprising:

at least one carrier substrate carrying an electroactive stack of layers arranged between a lower electrode and an upper electrode, each electrode comprising at least one electroconductive layer in electrical contact with at least one current lead,

wherein said current leads of at least one of the lower and upper electrodes is arranged outside a region of the carrier substrate that is covered by the electroactive stack of layers,

wherein at least one of the two electrodes comprises an electroconductive layer combined with a network of conductive wires/conductive strips, and

wherein ends of the wires/conductive strips associated with the electroconductive layer of the upper electrode are electrically connected to two current leads in a form of flexible strips made of an insulating polymer covered on one or their faces with a conductive coating.

49. The device as claimed in claim 45, wherein the current leads of the lower and upper electrodes are brought together in a form of two substantially identical strips, each strip including a small electrically insulating polymer support approximately in an L shape with, on one of sides of the L, a conductive coating on one of the faces, and on another side of the L a conductive coating on the face opposite to the previous face.

50. The device as claimed in claim 49, wherein each L-shaped current lead has an external socket close to a junction between the two sides of the L.

51. The device as claimed in claim 45, wherein all the current leads of the lower and upper electrodes are brought together in a form of an approximately rectangular strip, formed from a flexible support made of an electrically insulating polymer with, on two opposed edges, a conductive coating on one face and on its other edges a conductive coating on a second face opposite to the first face.

46. An electrochemical device, comprising:

at least one carrier substrate carrying an electroactive stack of layers arranged between a lower electrode and an upper electrode, each electrode comprising at least one electroconductive layer in electrical contact with at least one current lead,

wherein said current leads of at least one of the lower and upper electrodes is arranged outside a region of the carrier substrate that is covered by the electroactive stack of layers,

wherein at least one of the two electrodes comprises an electroconductive layer combined with a network of conductive wires/conductive strips, and

wherein ends of the wires/conductive strips associated with the electroconductive layer of the upper electrode are in electrical contact with two deactivated regions of the electroconductive layer of the lower electrode, and wherein the deactivated regions are in electrical contact with current leads, in a form of conductive clips clipping onto the carrier substrate.

48. The device as claimed in claim 46, wherein the current leads are in a form of conductive clips clipping onto the carrier substrate.

47. Ann electrochemical device, comprising:

at least one carrier substrate carrying an electroactive stack of layers arranged between a lower electrode and an upper electrode, each electrode comprising at least one electroconductive layer in electrical contact with at least one current lead,

wherein said current leads of at least one of the lower and upper electrodes is arranged outside a region of the carrier substrate that is covered by the electroactive stack of layers, and

wherein the electroconductive layer of the lower electrode is electrically connected to current leads, along two of its opposed edges, in active regions that are not covered with the electroactive stack of layers.