Apparatus, system, and method for providing combined sensor and estimated feedback

• US 7,231,291 B2
• Filed: 09/15/2005
• Issued: 06/12/2007
• Est. Priority Date: 09/15/2005
• Status: Active Grant

• Current Assignee: Cummins Incorporated
• Original Assignee: Cummins Incorporated
• Inventors: Wills, J. Steve, Wills, Joan, Shook, Patrick J., Dollmeyer, Thomas A.
• Primary Examiner(s): Vo; Hieu T.
• Application Number:
  US11/227,320
• Publication Number:
  US 20070061064A1
• Time in Patent Office: 635 Days
• Field of Search: 701/114, 700/30, 700/45, 602/86, 602/95, 731/181
• US Class Current: 701/114
• CPC Class Codes: F01N 13/009 having two or more separate purifying devices arranged in series
• CPC Class Codes: F01N 13/0093 the purifying devices are of the same type
• CPC Class Codes: F01N 2250/02 filtering and catalytic conversion
• CPC Class Codes: F01N 2560/08 the means being a pressure sensor
• CPC Class Codes: F01N 9/002 of filter regeneration, e.g. detection of clogging
• CPC Class Codes: F01N 9/005 using models instead of sensors to determine operating characteristics of exhaust systems, e.g. calculating catalyst temperature instead of measuring it directly
• CPC Class Codes: F02B 37/00 Engines characterised by provision of pumps driven at least for part of the time by exhaust
• CPC Class Codes: F02D 2200/0812 Particle filter loading
• CPC Class Codes: F02D 41/1467 with determination means using an estimation
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

An apparatus, system, and method are disclosed for providing system feedback from combined input values in a sensor-based control system wherein the reliability of a sensor response is questionable under defined conditions. The apparatus, in one embodiment, is configured to determine an output value. The apparatus may include an input module for receiving input from a sensor configured to provide a sensor response, an estimated expected response value, and a control module for determining an output value based on input from the sensor response and from the expected response value. To determine an output value, the sensor response and the expected response value may be weighted according to a predicted reliability of the sensor response or the model. The system may be embodied in an exhaust gas after-treatment system.

Claims

1. An apparatus for providing system feedback from combined input values in a sensor-based control system in which the reliability of a sensor response is questionable under defined conditions, the apparatus comprising:

an input module for receiving input from a sensor, the sensor configured to provide a sensor response;

an estimation for defining an expected response value;

a control module configured to determine an output value selectively incorporating the sensor response and the expected response value in a weighted manner according to a predicted reliability of one of the sensor response and the estimation, wherein the predicted reliability is defined as a trust factor derived from parameters based on defined conditions;

wherein the trust factor is further based on an exhaust flow rate from an internal combustion engine; and

wherein the sensor is a differential pressure sensor disposed on an upstream side and a downstream side of a particulate filter.

2. An apparatus for providing system feedback from combined input values in a sensor-based control system in which the reliability of a sensor response is questionable under defined conditions, the apparatus comprising:

an input module for receiving input from a sensor, the sensor configured to provide a sensor response;

an estimation for defining an expected response value; and

a control module configured to determine an output value selectively incorporating the sensor response and the expected response value in a weighted manner according to a predicted reliability of one of the sensor response and the estimation, wherein the predicted reliability is a trust factor derived from parameters based on defined conditions.

3. The apparatus of claim 2, wherein the trust factor predicts the reliability of a response value based on defined conditions.

4. The apparatus of claim 2, wherein the trust factor is a time constant.

5. The apparatus of claim 2, wherein the trust factor is a time constant based on an exhaust flow rate from an internal combustion engine.

6. The apparatus of claim 2, wherein the sensor is a differential pressure sensor disposed on an upstream side and a downstream side of a particulate filter.

7. The apparatus of claim 6, wherein the output value is an estimation of soot accumulation on a particulate filter.

8. The apparatus of claim 6, wherein the output value is an estimation of distribution of soot accumulated on a particulate filter.

9. The apparatus of claim 2, wherein the estimation is a model.

10. The apparatus of claim 9, wherein the model is based on theoretical calculations.

11. The apparatus of claim 9, wherein the model comprises a table comprising combined values based on theoretical calculations and empirical research.

12. An exhaust gas after-treatment system for providing system feedback from combined input values in a sensor-based control system in which the reliability of a sensor response is questionable under defined conditions, the system comprising:

a sensor configured to provide a sensor response;

a controller configured to determine an output value selectively incorporating a sensor response and an expected response value in a weighted manner according to a predicted reliability of one of the sensor response and an expected response value; and

further comprising an internal combustion engine that produces exhaust gas as a byproduct of operation, wherein the defined conditions are influenced by operation of the internal combustion engine; and

wherein the sensor comprises a differential pressure sensor configured to determine the pressure of exhaust gas upstream and downstream from a particulate filter.

13. The system of claim 12, further comprising a control unit configured to determine a defined condition affecting a response value.

14. The system of claim 12, further comprising a particulate filter for capturing particulate matter present in the exhaust gas produced from operation of the internal combustion engine.

15. The system of claim 12, further comprising a catalytic component for facilitating oxidation of compounds present in the exhaust gas produced from operation of the internal combustion engine.

16. The system of claim 12, further comprising a reactant delivery mechanism for supplying a reactant to facilitate oxidation of compounds present in the exhaust gas produced from operation of the internal combustion engine.

17. The system of claim 12, further comprising a model for defining an expected response value.

18. The system of claim 17, wherein the model comprises a table comprising combined values based on theoretical calculations and empirical research.

19. A signal bearing medium tangibly embodying a program of machine-readable instructions executable by a digital processing apparatus to perform operations to provide system feedback from combined input values in a sensor-based control system in which the reliability of a sensor response is questionable under defined conditions, the operations comprising:

receiving a sensor response;

estimating an expected response value;

determining an output value based on input from the sensor response and the expected response value, wherein the sensor response and the expected response value are weighted according to a predicted reliability of one of the sensor response and the estimated expected response value under defined conditions; and

wherein the predicted reliability is defined as a trust factor derived from parameters based on defined conditions and wherein the instructions further comprise an operation to convert the trust factor to a time constant.

20. A signal bearing medium tangibly embodying a program of machine-readable instructions executable by a digital processing apparatus to perform operations to provide system feedback from combined input values in a sensor-based control system in which the reliability of a sensor response is questionable under defined conditions, the operations comprising:

receiving a sensor response;

estimating an expected response value;

determining an output value based on input from the sensor response and the expected response value, wherein the sensor response and the expected response value are weighted according to a predicted reliability of one of the sensor response and the estimated expected response value under defined conditions; and

wherein the instructions further comprise an operation to use the output value to determine an estimation of the soot load accumulation on a particulate filter.

21. The signal bearing medium of claim 20, wherein the instructions further comprise an operation to initiate regeneration of a particulate filter when the output value indicates a regeneration condition.

22. A method for providing system feedback from combined input values in a sensor-based control system in which the reliability of a sensor response is questionable under defined conditions, the method comprising:

receiving a sensor response;

estimating an expected response value; and

determining an output value based on input from the sensor response and the expected response value, wherein the sensor response and the expected response value are weighted according to a predicted reliability of one of the sensor response and the estimated expected response value under defined conditions;

wherein the method further comprises determining a predicted reliability, wherein the predicted reliability is defined as a trust factor derived from parameters based on defined conditions.

23. The method of claim 22, wherein the expected response value is derived from a model.

24. The method of claim 22, wherein the method further comprises converting the trust factor to a time constant.

25. A method for providing system feedback from combined input values in a sensor-based control system in which the reliability of a sensor response is questionable under defined conditions, the method comprising:

receiving a sensor response;

estimating an expected response value;

determining an output value based on input from the sensor response and the expected response value, wherein the sensor response and the expected response value are weighted according to a predicted reliability of one of the sensor response and the estimated expected response value under defined conditions; and

wherein the method further comprises using the output value to determine an estimation of a soot load accumulation on a particulate filter.

26. The method of claim 25, wherein the method further comprises initiating regeneration of a particulate filter when the output value indicates a regeneration condition.