Investment casting mold design and method for investment casting using the same
First Claim
1. A method for investment casting, comprising:
- positioning a base plate relative to a die;
molding a first material between said die and at least a first surface portion of said base plate;
securing one or more patterns to said base plate, said one or more patterns comprising a second material;
applying one or more coating layers over at least portions of said one or more patterns and at least a portion of said first material;
substantially removing said first material through an interior receptacle of a manifold body and said second material through an exterior receptacle of said manifold body to leave one or more shells formed by said coating layers;
removing said base plate;
introducing molten metal to said one or more shells through said interior receptacle of said manifold body;
permitting said molten metal to solidify; and
destructively removing one or more investment casting molds.
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Accused Products
Abstract
A method for investment casting includes the steps of positioning a base plate relative to a die; molding a first material between the die and at least a first surface portion of the base plate; securing one or more patterns to the base plate, the one or more patterns comprising a second material; applying one or more coating layers over at least portions of the one or more patterns and at least a portion of the first material; substantially removing the first material through an interior receptacle of a manifold body and the second material through an exterior receptacle of the manifold body to leave one or more shells formed by the coating layers; removing said base plate; introducing molten metal to the one or more shells through the interior receptacle of the manifold body; permitting the molten metal to solidify; and destructively removing one or more investment casting molds.
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Citations
9 Claims
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1. A method for investment casting, comprising:
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positioning a base plate relative to a die; molding a first material between said die and at least a first surface portion of said base plate; securing one or more patterns to said base plate, said one or more patterns comprising a second material; applying one or more coating layers over at least portions of said one or more patterns and at least a portion of said first material; substantially removing said first material through an interior receptacle of a manifold body and said second material through an exterior receptacle of said manifold body to leave one or more shells formed by said coating layers; removing said base plate; introducing molten metal to said one or more shells through said interior receptacle of said manifold body; permitting said molten metal to solidify; and destructively removing one or more investment casting molds. - View Dependent Claims (2, 3, 4, 5, 6)
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7. A mold assembly, comprising:
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a plurality of mold sections; and a manifold body having a dual wall pour chamber comprising; said interior receptacle comprising a first substantially conical shaped wall having an interior surface and an exterior surface, said exterior receptacle comprising a second substantially conical shaped wall circumferentially disposed about said interior receptacle and having an interior surface and an exterior surface, wherein said interior surface of said interior receptacle defines in part an aperture, and said exterior surface of said interior receptacle and said interior surface of said exterior receptacle define in part said substantially circular channel; a plurality of feeder conduits, each extending from said dual wall pour chamber toward an associated one or more of said plurality of mold sections; and a plurality of vents, each extending from said plurality of mold sections toward said dual wall pour chamber. - View Dependent Claims (8, 9)
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Specification