Syringe pump bearing mechanism

• US 7,232,424 B2
• Filed: 04/29/2003
• Issued: 06/19/2007
• Est. Priority Date: 04/29/2003
• Status: Active Grant

• Current Assignee: Carefusion 303 Incorporated (Becton, Dickinson & Co), Blue Titan Software, Inc. (Perforce Software Incorporated)
• Original Assignee: Cardinal Health 303 Incorporated (Cardinal Health, Inc.)
• Inventors: Boyne-Aitken, David E.
• Primary Examiner(s): Lucchesi; Nicholas D.
• Assistant Examiner(s): WITCZAK, CATHERINE
• Application Number:
  US10/425,576
• Publication Number:
  US 20040220526A1
• Time in Patent Office: 1,512 Days
• Field of Search: 604/154, 604/155, 417/415, 417/557, 471/362, 128/DIG.1
• US Class Current: 604/154
• CPC Class Codes: A61M 5/1456 with a replaceable reservoir comprising a piston rod to be moved into the reservoir, e.g. the piston rod is part of the removable reservoir
• CPC Class Codes: Y10S 128/01 Motorized syringe

Abstract

A lead screw mounting system for a syringe pump in which a second end of a lead screw is located within a connection tube that connects a drive device engaged with the lead screw to a plunger drive head. A bearing mount having diverging bearing surfaces is formed at the second end of the lead screw and a bearing having a complementary inner shape is mounted to the bearing mount. The bearing is larger than the inner diameter of the connection tube and is in constant contact with the tube. During operation, the bearing tends to move up one or the other of the diverging bearing surfaces of the bearing mount depending on which direction the connection tube is moving over the bearing creating a wedge action. The bearing functions to keep the lead screw concentrically located within the connection tube thereby increasing flow uniformity of the syringe pump.

Claims

1. A syringe pump having a lead screw with a drive device in threaded engagement with the lead screw, the drive device moving along the lead screw in response to rotation of the lead screw, and a drive head adapted to drive a syringe plunger into the barrel of a syringe to expel fluid contents of the syringe, the syringe pump comprising:

a lead screw having a first end and a second end with the first end mounted to a frame, the second end of the lead screw comprises a bearing mount having outwardly diverging bearing surfaces;

a connection tube located over the lead screw and connected between the drive device and the drive head to communicate movement of the drive device along the lead screw to the drive head, the connection tube having a hollow portion with an inner surface;

wherein the second end of the lead screw is located within the hollow portion of the connection tube but is otherwise unmounted; and

a bearing located at the bearing mount in contact with the inner surface of the hollow portion of the connection tube thereby creating a guided cantilever mount of the second end of the lead screw within the connection tube.

2. The syringe pump of claim 1 wherein:

the bearing engaging one or the other of the diverging bearing surfaces in response to movement of the connection tube over the bearing in a particular direction.

3. The syringe pump of claim 2 wherein the outwardly diverging bearing surfaces of the bearing mount diverge outwardly in axial directions from a bearing surface center location, the bearing engaging one or the other of the diverging bearing surfaces depending upon the direction of movement of the connection tube over the bearing.

4. The syringe pump of claim 2 wherein the bearing mount has a generally hourglass shape.

5. The syringe pump of claim 2 wherein the bearing has inner tapered surfaces for engaging the diverging bearing surfaces of the bearing mount.

6. The syringe pump of claim 1 wherein the bearing is biased outwardly into continuous contact with the inner surface of the connection tube.

7. The syringe pump of claim 6 wherein

the bearing engaging one or the other of the diverging surfaces in response to movement of the connection tube over the bearing in a particular direction;

and

the bearing has an inner surface that is shaped in an approximate complementary shape to the diverging bearing surfaces;

whereby the bearing locates the second end of the lead screw in the approximate center of the connection tube.

8. The syringe pump of claim 2 wherein:

the bearing and bearing surfaces of the bearing mount are made of materials selected such that the bearing easily slides along the bearing surfaces;

whereby the bearing moves up one or the other bearing surfaces to maintain contact between the inner surface of the connection tube and the respective bearing surface to more accurately center the second end of the lead screw in the connection tube.

9. The syringe pump of claim 8 wherein the bearing mount has a generally hourglass shape.

10. The syringe pump of claim 8 wherein the bearing has inner tapered surfaces for engaging the diverging bearing surfaces of the bearing mount.

11. The syringe pump of claim 1 wherein the bearing has a larger outer diameter than the inner diameter of the hollow portion of the connection tube within which it is mounted, the bearing having a discontinuity that permits the bearing to compress to thereby be mounted within the connection tube.

12. The syringe pump of claim 11 wherein the bearing has a notch formed in an outer surface so that the bearing will bend at a desired location.

13. The syringe pump of claim 11 wherein the bearing has a plurality of notches formed in the outer surface of the bearing so that the bearing will bend at desired locations to provide a more uniform force against both the bearing surfaces and the inner surface of the connection tube to more accurately locate the second end of the lead screw within the connection tube.

14. A syringe pump having a lead screw with a drive device in threaded engagement with the lead screw, the drive device moving along the lead screw in response to rotation of the lead screw, and a drive head adapted to drive a syringe plunger into the barrel of a syringe to expel fluid contents of the syringe, the syringe pump comprising:

a lead screw having a first end and a second end with the first end mounted to a frame;

a connection tube located over the lead screw and connected between the drive device and the drive head to communicate movement of the drive device along the lead screw to the drive head, the connection tube having a hollow portion with an inner surface;

wherein the second end of the lead screw is located within the hollow portion of the connection tube but is otherwise unmounted; and

a bearing located at the second end of the lead screw in contact with the inner surface of the hollow portion of the connection tube thereby creating a guided cantilever mount of the second end of the lead screw within the connection tube;

wherein the bearing has a larger outer diameter than the inner diameter of the hollow portion of the connection tube within which it is mounted, the bearing having a discontinuity that permits the bearing to compress to thereby be mounted within the connection tube.

15. The syringe pump of claim 14 wherein the bearing has a notch formed in an outer surface so that the bearing will bend at a desired location.

16. The syringe pump of claim 14 wherein the bearing has a plurality of notches formed in an outer surface of the bearing so that the bearing will bend at desired locations to provide a more uniform force against both the bearing surfaces and the inner surface of the connection tube to more accurately locate the second end of the lead screw within the connection tube.

17. The syringe pump of claim 14 wherein the outwardly diverging bearing surfaces of the bearing mount diverge outwardly in axial directions from a bearing surface center location, the bearing engaging one or the other of the diverging bearing surfaces depending upon the direction of movement of the connection tube over the bearing.

18. The syringe pump of claim 14 wherein the bearing mount has a generally hourglass shape.

19. The syringe pump of claim 14 wherein the bearing has inner tapered surfaces for engaging the diverging bearing surfaces of the bearing mount.

20. The syringe pump of claim 14 wherein the bearing is biased outwardly into continuous contact with the inner surface of the connection tube.

21. The syringe pump of claim 20 wherein the second end of the lead screw comprises a bearing mount having outwardly diverging bearing surfaces;

the bearing is located at the bearing mount, the bearing engaging one or the other of the diverging surfaces in response to movement of the connection tube over the bearing in a particular direction; and

the bearing has an inner surface that is shaped in an approximate complementary shape to the diverging bearing surfaces;

whereby the bearing locates the second end of the lead screw in the approximate center of the connection tube.

22. A syringe pump having a lead screw, a nut device engaged with the lead screw that moves along the lead screw in response to rotation of the lead screw, and a drive head adapted to drive a syringe plunger into a syringe barrel, the syringe pump comprising:

a hollow connection tube located over the lead screw and connected between the nut device and the drive head such that movement of the nut device along the lead screw is communicated by the connection tube to the drive head, the connection tube having an inner surface;

wherein the lead screw is mounted at a first end to a frame;

wherein a second end of the lead screw is continuously located within the hollow connection tube and comprises a bearing mount having outwardly diverging bearing surfaces; and

a bearing located at the bearing mount, the bearing configured to engage the bearing surfaces of the bearing mount and the inner surface of the connection tube so as to centrally locate the second end of the lead screw in the connection tube during movement of the connection tube along the lead screw.

23. The syringe pump of claim 22 wherein the bearing is biased outwardly into contact with the inner surface of the connection tube and wherein the bearing engages one or the other bearing surface depending on which direction the connection tube is moving over the lead screw.

24. The syringe pump of claim 22 wherein the bearing has a larger outer diameter than an inner diameter of the connection tube within which it is mounted, the bearing having a discontinuity that permits the bearing to compress to thereby be mounted within the connection tube.

25. The syringe pump of claim 22 wherein the bearing has a notch formed in an outer surface so that the bearing will flex at a desired location.

26. The syringe pump of claim 22 wherein the bearing has a plurality of notches formed in the outer surface of the bearing so that the bearing will flex at desired locations.

27. The syringe pump of claim 22 wherein the bearing has inner tapered surfaces for engaging the diverging bearing surfaces of the bearing mount.

28. The syringe pump of claim 22 wherein the outwardly diverging bearing surfaces of the bearing mount diverge outwardly in axial directions from a bearing surface center location, the bearing engaging one or the other of the diverging bearing surfaces depending upon the direction of movement of the connection tube over the bearing.

29. The syringe pump of claim 22 wherein the bearing mount has a generally hourglass shape.

30. The syringe pump of claim 22 wherein:

the bearing has an inner surface that is shaped in an approximate complementary shape to the diverging bearing surfaces;

whereby the bearing locates the second end of the lead screw in the approximate center of the connection tube.

31. A lead screw mounting system for use in a syringe pump having a drive head adapted to drive a syringe plunger into the barrel of a syringe to expel fluid from the barrel, the lead screw mounting system comprising:

a lead screw mounted at a first end to a frame;

a nut device engaged with the lead screw that moves along the lead screw in response to rotation of the lead screw;

a hollow connection tube located over the lead screw and connected between the nut device and the drive head such that movement of the nut device causes movement of the connection tube over the lead screw and causes movement of the drive head, the connection tube having an inner surface;

wherein a second end of the lead screw is continuously located within the hollow of the connection tube;

wherein the second end of the lead screw comprises a bearing mount; and

a bearing located at the bearing mount, the bearing having at least one tapered inner surface engaging the bearing mount and an outer surface engaging the inner surface of the connection tube so as to centrally locate the second end of the lead screw in the connection tube during movement of the connection tube along the lead screw.

32. The lead screw mounting system of claim 31 wherein the bearing is biased outwardly into contact with the inner surface of the connection tube.

33. The lead screw mounting system of claim 31 wherein the bearing mount comprises two diverging mounting surfaces, the bearing engaging one or the other depending upon the direction of movement of the connection tube over the bearing.

34. The syringe pump of claim 31 wherein the bearing includes a bearing surface center location and outwardly diverging bearing surfaces that diverge outwardly in axial directions from the bearing surface center location, the at least one tapered inner surface bearing engaging the diverging bearing surfaces.

35. The syringe pump of claim 31 wherein the bearing has a larger outer diameter than the inner diameter of the hollow portion of the connection tube with which it is engaged, the bearing having a discontinuity that permits the bearing to compress to thereby be mounted within the connection tube.

36. The syringe pump of claim 35 wherein the bearing has a notch formed in the outer surface so that the bearing will bend at a desired location.

37. The syringe pump of claim 35 wherein the bearing has a plurality of notches formed in the outer surface of the bearing so that the bearing will bend at desired locations to provide a more uniform force against both the bearing and the inner surface of the connection tube to more accurately locate the second end of the lead screw within the connection tube.