Electrical machine rotor position identification

• US 7,233,123 B2
• Filed: 07/05/2005
• Issued: 06/19/2007
• Est. Priority Date: 07/06/2004
• Status: Active Grant

• Current Assignee: Cummins Generator Technologies Limited (Cummins Incorporated)
• Original Assignee: Cummins Generator Technologies Limited (Cummins Incorporated)
• Inventors: Koczara, Wlodzimierz, Jakubowski, Piotr Adam
• Primary Examiner(s): Donovan; Lincoln
• Assistant Examiner(s): SMITH, TYRONE W
• Application Number:
  US11/174,762
• Publication Number:
  US 20060006833A1
• Time in Patent Office: 714 Days
• Field of Search: 318/138, 318/254, 318/439, 318699-832
• US Class Current: 318/400.01
• CPC Class Codes: H02P 6/185 using inductance sensing, e.g. pulse excitation

Abstract

A method of and system for identifying the position of magnetic poles of a rotor of a multi-phase electrical machine relative to a stator of that machine is disclosed. The method includes the steps of applying a voltage pulse to stator windings of each phase, sensing current flow in the stator windings of each phase due to the application of the voltage pulse to the respective stator windings and determining the position of the magnetic poles of the rotor relative to the stator using the sensed current flow in the stator windings of each phase. The method is characterized in that the phases of the stator windings are star-connected at a neutral junction and the voltage pulse is applied to the stator windings of each phase in parallel.

Claims

1. A method of identifying the position of magnetic poles of a rotor of a multi-phase electrical machine relative to a stator of that machine, including the steps of applying a voltage pulse to stator windings of each phase, sensing current flow in the stator windings of each phase due to the application of the voltage pulse to the respective stator windings and determining the position of the magnetic poles of the rotor relative to the stator using the sensed current flow in the stator windings of each phase, wherein the phases of the stator winding are star-connected at a neutral junction and the voltage pulse is applied to the stator windings of each phase in parallel, wherein the differences between the current flow sensed in the stator windings of each phase and the current flow sensed in the stator windings of each of the other phases are determined and those differences are used to identify a phase angle sector, the identified phase angle sector being an indication of the position of the magnetic poles of the rotor relative to the stator.

2. A method according to claim 1, the method being part of a method of operating a multi-phase permanent magnet motor driving system including a multi-phase converter which converts a DC input into a multi-phase AC output and supplies that output to the motor to drive it, wherein the position of the magnetic poles of the rotor relative to the stator is identified by the method according to claim 1 when the rotor is stationery or during initial low speed operation of the motor.

3. A method according to claim 2 wherein the converter is used to apply the voltage pulse to the stator winding of each phase in parallel.

4. A method according to claim 2 wherein the converter comprises a pair of bistable switching means for each phase and a neutral line which is connected to the neutral junction of the star-connection of the stator winding, each pair of bistable switching means being connected in series between a positive and a negative of the DC input and each phase of the output being connected between the bistable switching means of the respective pair, the method comprising turning one bistable switching means of each pair ON while keeping the other bistable switching means of each pair OFF, thereby applying the voltage pulse to the stator windings of each phase in parallel.

5. A method according to claim 4, the converter comprising a further pair of bistable switching means connected in series between the positive and negative of the DC input, the neutral line being connected between the bistable switching means of the further pair, the method further comprising turning one bistable switching means of the further pair ON, thereby connecting the neutral line to the DC.

6. A method according to claim 1 wherein the step of determining the position of the magnetic poles of the rotor relative to the stator includes identifying the phase of the stator winding in which the magnitude of the sensed current is the greatest.

7. A method according to claim 6, wherein the identified phase of the stator windings in which the magnitude of the sensed current is the greatest is used as a coarse indication of the position of the magnetic poles of the rotor relative to the stator.

8. A method according to claim 1 wherein the multi-phase electrical machine has a generator phase and motor phase, and wherein said electrical machine is used as a starter motor to start an engine in the motor phase, and the engine is used to drive said electrical machine in the generator phase, thereby to generate an electrical output.

9. A system for identifying the position of magnetic poles of a rotor of a multi-phase electrical machine relative to a stator of that machine, including means operable to apply a voltage pulse to stator winding of each phase, means operable to sense current flow in the stator winding of each phase due to the application of the voltage pulse to the respective stator windings and means adapted to determine the position of the magnetic poles of the rotor relative to the stator using the sensed current flow in the stator windings of each phase, wherein the phases of the stator windings are star-connected at a neutral junction and said means operable to apply the voltage pulse are adapted to apply it to the stator windings of each phase in parallel, wherein means are provided for determining the differences between the current flow sensed in the stator windings of each phase and the current flow sensed in the stator windings of each of the other phases, and means adapted to use those differences are provided to identify a phase angle sector, the identified phase angel sector being an indication of the position of the magnetic poles of the rotor relative to the stator.

10. A system according to claim 9 which is part of a multi-phase permanent magnet driving system including a multi-phase converter which converts a DC input into a multi-phase AC output and supplies that output to the motor to drive it, the converter being arranged to apply the voltage pulse to the stator windings of each phase in parallel.

11. A system according to claim 10, the converter comprising a pair of bistable switching means for each phase, each pair of bistable switching means being connected in a series between a positive and negative of the DC input and each phase of the output being connected between the bistable switching means of the respective pair, the system further comprising control means arranged to turn one bistable switching means of each pair ON while keeping the other bistable switching means of each pair OFF, so as to apply the voltage pulse to the suitor windings of each phase in parallel.

12. A system according to claim 11, the converter comprising a further pair of bistable switching means connected in series between the positive and negative of the DC input, the neutral line being connected between the bistable switching means of the further pair, the control means being arranged to turn one bistable switching mans of the further pair ON, thereby connecting the neutral line to the DC.

13. A system according to claim 9 wherein the multi-phase electrical machine has a generator phase and a motor phase and which is adapted for use as a starter motor to start an engine of an engine driven power generation system, the engine being adapted to drive the multi-phase electrical machine as a generator in the power generation phase.