Multiple impeller fan for a shrouded floor drying fan

• US 7,238,006 B2
• Filed: 09/27/2004
• Issued: 07/03/2007
• Est. Priority Date: 09/27/2004
• Status: Active Grant

• Current Assignee: Legend Brands, Inc. (RPM International Incorporated)
• Original Assignee: Studebaker Enterprises Incorporated
• Inventors: Studebaker, Roy
• Primary Examiner(s): Nguyen; Ninh H.
• Application Number:
  US10/951,146
• Publication Number:
  US 20060067818A1
• Time in Patent Office: 1,009 Days
• Field of Search: 415/220, 415/121.2, 415/211.2, 416/198.R, 416/247.R, 416/244.R, 416/200.R
• US Class Current: 415/211.2
• CPC Class Codes: E04B 1/7092 Temporary mechanical ventilation of damp layers, e.g. insulation of a floating floor
• CPC Class Codes: F04D 19/002 Axial flow fans
• CPC Class Codes: F04D 29/325 for axial flow fans blade mountings F04D29/34, blades F04D29/38
• CPC Class Codes: F04D 29/541 Specially adapted for elastic fluid pumps F04D29/56 takes precedence
• CPC Class Codes: F04D 29/601 specially adapted for elastic fluid pumps
• CPC Class Codes: F04D 29/703 specially for fans, e.g. fan guards
• CPC Class Codes: F26B 21/001 Drying-air generating units, e.g. movable, independent of drying enclosure

Abstract

A method and apparatus for drying floors and carpets using a double impeller fan for generating a pressurized air stream within a vertical cylindrical fan shroud that is spaced two to five inches away from the floor on a set of legs such that an opening is formed between the shroud and the floor. The air stream is directed along the cylindrical shroud vertically toward the floor. At least a peripheral portion of the air stream is exhausted from the shroud in a substantially laminar flow at an angle that is inclined from the vertical and is exhausted radially into ambient air as a substantially laminar air stream.

Claims

1. A fan, comprising:

a shroud having an air inlet orifice, an air outlet orifice, and a confined space there between;

air permeable protective covers secured to each of the air inlet orifice and the air outlet orifice;

a motor having an elongated drive shaft, the motor being secured to the shroud with the drive shaft extended along a longitudinal axis thereof between the air inlet orifice and the air outlet orifice;

a plurality of impellers secured in tandem to the elongated drive shaft; and

wherein the air permeable protective cover secured to the air outlet orifice further comprises a directional grille having a plurality of individual spaced-apart baffle surfaces being structured for directing at least a portion of an air stream generated by the impellers within the confined space of the shroud into a zone directly adjacent to the grille at an approximate center thereof and in substantial axial alignment with the longitudinal axis of the shroud and the drive shaft of the motor.

2. The fan of claim 1 wherein the impellers are mutually angularly offset relative to the drive shaft.

3. The fan of claim 2 wherein the impellers are mutually angularly offset within about fifteen degrees.

4. The fan of claim 1 wherein each of the impellers has substantially identical pitch.

5. The fan of claim 1 wherein the impellers have an overall length that clears an inside diameter of the confined space by a minimum clearance.

6. The fan of claim 1 wherein the air permeable protective cover secured to the air outlet orifice further comprises a directional grille that is structured for directing at least a portion of an air stream generated by the impellers within the confined space of the shroud angularly outwardly away from a longitudinal axis of the shroud.

7. The fan of claim 1 wherein at least a one or more of the plurality of individual spaced-apart baffle surfaces further comprises a radial baffle surface that is inclined relative to the longitudinal axis of the shroud and the drive shaft of the motor for imparting a circularly rotating motion to the portion of the air stream being directed into the zone directly adjacent to the grille at an approximate center thereof.

8. The fan of claim 1, further comprising a plurality of legs structured for spacing the air outlet orifice of the shroud a substantially uniform distance away from a work surface.

9. A fan, comprising:

a tubular shroud having a substantially circular air inlet orifice and a substantially circular air outlet orifice spaced apart by a substantially cylindrical wall;

an air permeable protective cover secured to the air inlet orifice;

a louvered grille secured to the air outlet orifice;

an electric fan motor suspended within the shroud between the air inlet and outlet orifices, the fan motor having an elongated drive shaft substantially aligned with a longitudinal axis of the tubular shroud;

a pair of impellers secured in tandem to the drive shaft, an impeller distal from the motor being positioned in close proximity to the louvered grille secured to the air outlet orifice; and

wherein the louvered grille further comprises a central baffle having a plurality of individual spaced-apart baffle surfaces positioned for driving air into a space in substantial axial alignment with the longitudinal axis of the tubular shroud and the drive shaft of the fan motor and directly proximate to and downstream of the grille.

10. The fan of claim 9 wherein the pair of impellers are mutually angularly offset on the drive shaft.

11. The fan of claim 10 wherein the pair of impellers are mutually angularly offset on the drive shaft in the range of zero to about fifteen degrees.

12. The fan of claim 11 wherein each of the pair of impellers is pitched at twenty to thirty degrees.

13. The fan of claim 9 wherein tips of the impellers distal from the drive shaft are spaced in close proximity to an interior wall of the cylindrical shroud.

14. The fan of claim 13 wherein the impellers each have an overall length that is about one inch less than an inside diameter of the cylindrical shroud.

15. The fan of claim 9 wherein the louvered grille secured to the air outlet orifice further comprises a peripheral inclined louvered baffle that is structured for directing an air stream generated inside the cylindrical shroud by the pair of impellers angularly outwardly of the longitudinal axis of the tubular shroud.

16. The fan of claim 15 wherein the central baffle of the louvered grille further comprises a cylindrically tubular baffle positioned central of the peripheral inclined louvered baffle.

17. The fan of claim 15 wherein the plurality of individual spaced-apart baffle surfaces of the central baffle of the louvered grille further comprises a plurality of angularly inclined radial baffle surfaces positioned central of the peripheral inclined louvered baffle for driving air into a space adjacent to the longitudinal axis of the tubular shroud and proximate to and downstream of the grille.

18. A fan, comprising:

a substantially cylindrical fan shroud having an inlet orifice and an outlet orifice spaced apart by a substantially cylindrical space;

a pair of tandem fan impellers;

a means for suspending the pair of fan impellers within the cylindrical space for rotation about a rotational axis substantially aligned with a longitudinal axis of the cylindrical space;

a means for driving the pair of fan impellers in substantially identical angular rotation about the rotational axis; and

means for directing at least a portion of an air stream generated by the pair of fan impellers within the substantially cylindrical space of the fan shroud across a plurality of individual spaced-apart baffle surfaces into a zone directly adjacent to the outlet orifice at an approximate center thereof and in substantial axial alignment with the rotational axis.

19. The fan of claim 18, further comprising a means for angularly deflecting an air stream generated by the fan impellers within the cylindrical space, the angularly deflecting means being operable in proximity to the fan shroud outlet orifice.

20. The fan of claim 18 wherein the means for suspending the pair of fan impellers further comprises a means for suspending the pair of fan impellers in substantially permanent mutual angular offset relative to the rotational axis.

21. The fan of claim 18 wherein the means for suspending the pair of fan impellers further comprises a means for suspending one of the fan impellers distal from the driving means and proximate to the outlet orifice.

22. The fan of claim 18 wherein the means for directing at least a portion of an air stream further comprises means for imparting a substantially circularly rotating motion to at least a portion of directed portion of the air stream.