Sulfonated carbonaceous materials

• US 7,241,334 B2
• Filed: 08/28/2002
• Issued: 07/10/2007
• Est. Priority Date: 05/23/2002
• Status: Expired due to Term

• Current Assignee: Birla Carbon U.S.A., Inc. (Aditya Birla Management Corp Pvt Ltd.)
• Original Assignee: Columbian Chemicals Company (Aditya Birla Management Corp Pvt Ltd.)
• Inventors: Srinivas, Bollepalli
• Primary Examiner(s): Lorengo; J. A.
• Assistant Examiner(s): FAISON GEE, VERONICA FAYE
• Application Number:
  US10/229,933
• Publication Number:
  US 20040042955A1
• Time in Patent Office: 1,777 Days
• Field of Search: 106/31.6, 106/31.9, 106/472, 106/476, 423/460, 423/445.R, 423/449.2
• US Class Current: 106/31.6
• CPC Class Codes: C01P 2006/12 Surface area
• CPC Class Codes: C01P 2006/19 Oil-absorption capacity, e.g. DBP values
• CPC Class Codes: C09C 1/56 Treatment of carbon black ; Purification
• CPC Class Codes: C09D 11/324 containing carbon black
• CPC Class Codes: C09D 17/005 Carbon black
• CPC Class Codes: H01M 4/583 Carbonaceous material, e.g. graphite-intercalation compounds or CFx
• CPC Class Codes: H01M 4/926 on carbon or graphite
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

The present invention provides methods for the incorporation of sulfonate functional groups onto the surface of carbonaceous compounds and materials, and similarly provides several surface modified carbonaceous compounds and materials resulting therefrom.

Claims

1. An ink composition, comprising

a) a surface modified carbonaceous material;

b) water;

c) at least one acrylic polymer; and

d) at least one organic solvent;

wherein the surface modified carbonaceous material comprises a plurality of sulfonate substituents of the general formula —

SO₃M surface bonded thereto, wherein M is hydrogen or a cationic species, and wherein the surface atomic concentration of sulfur present within the surface bonded SO₃M moieties, measured by XPS, is greater than or equal to approximately 0.25% relative to the total surface atomic concentration of the surface treated carbonaceous material.

2. The ink composition of claim 1, wherein the surface atomic concentration of the sulfur is in the range of from approximately 0.25% to approximately 5.0%.

3. The ink composition of claim 1, wherein the surface atomic concentration of the sulfur is in the range of from approximately 0.35% to approximately 5.0%.

4. The ink composition of claim 1, wherein the carbonaceous material is carbon black, graphite, finely divided carbon, activated charcoal, fullerenic carbon, or nanocarbon.

5. The ink composition of claim 1, wherein the carbonaceous material is carbon black.

6. The ink composition of claim 1, wherein M is a cationic species of sodium, potassium, lithium or ammonium.

7. The ink composition of claim 1, wherein M is sodium.

8. The ink composition of claim 1, having a surface area greater than approximately 200 m2/g.

9. The ink composition of claim 1, wherein the plurality of sulfonate substituents are present in an amount greater than approximately 1.0 milliequivalents per gram of the modified carbonaceous material.

10. The ink composition of claim 1, wherein the material exhibits substantially no visual flocculation after a period of at least approximately three months when dispersed in an aqueous medium.

11. A process for the manufacture of a surface modified carbonaceous material, wherein the process comprises the steps of:

a) contacting an anhydride of the generic formula (R—

CO)₂O with sulfuric acid under conditions effective to provide an organic sulfite intermediate of the generic formula R—

(CO)O—

SO₃H, wherein R is an aliphatic substituent; and

b) contacting a carbonaceous material with the organic sulfite intermediate provided in step a) under conditions effective to provide a surface modified carbonaceous material comprising a plurality of surface bonded sulfonate substituents of the general formula —

SO3H.

12. The process of claim 11, further comprising treating the surface modified carbonaceous material provided in step b) with a neutralizing agent under conditions effective to provide a surface modified carbonaceous material comprising a plurality of sulfonate substituents of the general formula —

SO3M surface bonded thereto, wherein M is a cationic species.

13. The process of claim 12, wherein the cationic species is sodium, potassium, lithium or ammonium.

14. The process of claim 12, wherein M is sodium and wherein the neutralizing agent is sodium hydroxide.

15. The process of claim 12, further comprising the step of filtering and substantially drying the surface modified carbonaceous material comprising a plurality of sulfonate substituents of the general formula —

SO₃M surface bonded thereto at a temperature of at least approximately 100°

C.

16. The process of claim 11, wherein the carbonaceous material is carbon black, graphite, finely divided carbon, activated charcoal, fullerinic carbon or nanocarbon.

17. The process of claim 11, wherein the carbonaceous material is carbon black.

18. The process of claim 11, wherein the anhydride is acetic anhydride.

19. The process of claim 11, wherein the sulfuric acid is at least approximately a 95% concentrated sulfuric acid.

20. The process of claim 11, wherein steps a) and b) are performed in a single reaction by simultaneously contacting the carbonaceous material with:

ii) the anhydride of the generic formula (R—

CO)2O; and

iii) the sulfuric acid,

under conditions effective to provide the organic sulfite intermediate of the generic formula R—

(CO)O—

SO₃H in situ and to provide the surface modified carbonaceous material comprising a plurality of surface bonded sulfonate substituents of the general formula —

SO₃H.

21. The process of claim 20, further comprising treating the surface modified carbonaceous material with a neutralizing agent under conditions effective to provide a surface modified carbonaceous material comprising a plurality of sulfonate substituents of the general formula —

SO3M surface bonded thereto, wherein M is a cationic species.

22. The process of claim 20, wherein the conditions effective to provide the organic sulfite intermediate of the generic formula R—

(CO)O—

SO₃H in situ and to provide the surface modified carbonaceous material comprising a plurality of surface bonded sulfonic substituents of the general formula —

SO₃H comprise heating the components i) and ii) to at least approximately 70°

C. for at least approximately 2 hours.