Downhole electrical power generator

• US 7,242,103 B2
• Filed: 02/03/2006
• Issued: 07/10/2007
• Est. Priority Date: 02/08/2005
• Status: Active Grant

• Current Assignee: Welldynamics, Inc. (Halliburton Company)
• Original Assignee: Welldynamics, Inc. (Halliburton Company)
• Inventors: Tips, Timothy R.
• Primary Examiner(s): Waks; Joseph
• Application Number:
  US11/346,908
• Publication Number:
  US 20060175838A1
• Time in Patent Office: 522 Days
• Field of Search: None
• US Class Current: 290/1.00R
• CPC Class Codes: E21B 41/0085 Adaptations of electric power generating means for use in boreholes
• CPC Class Codes: F03G 7/08 recovering energy derived from swinging, rolling, pitching or like movements, e.g. from the vibrations of a machine
• CPC Class Codes: G01V 11/002 Details, e.g. power supply systems for logging instruments, transmitting or recording data, specially adapted for well logging, also if the prospecting method is irrelevant means for transmitting well survey signals E21B47/12; signal transmission systems in general G08C; transmission in general H04B
• CPC Class Codes: H02K 35/04 with moving coil systems and stationary magnets
• CPC Class Codes: H02K 7/1876 with reciprocating, linearly oscillating or vibrating parts

Abstract

A downhole electrical power generator. A downhole electrical power generating system includes a flow restricting device which variably restricts flow through an opening, the restricting device vibrating in response to flow through the opening and the restricting device thereby alternately increasing and decreasing flow through the opening; and an electricity generating device which generates electricity in response to vibration of the restricting device. Another downhole electrical power generating system includes a flow restricting device which vibrates in response to flow through an opening, the restricting device thereby alternately increasing and decreasing flow through the opening, a pressure differential across the restricting device variably biasing the restricting device to increasingly restrict flow through the opening, and the pressure differential alternately increasing and decreasing in response to respective alternate increasing and decreasing flow through the opening; and an electricity generating device which generates electricity in response to vibration of the restricting device.

Claims

1. A downhole electrical power generating system, comprising:

a flow restricting device which variably restricts fluid flow through an opening, the restricting device vibrating in response to the fluid flow, and the restricting device thereby alternately increasing and decreasing the fluid flow through the opening;

a flow passage formed longitudinally through a housing, the flow passage being a main internal flow passage for the fluid flow through a tubular string, pressure in a first longitudinal portion of the flow passage being greater than pressure in a second longitudinal portion of the flow passage due to the fluid flow, and the opening providing fluid communication between the first and second flow passage portions; and

an electricity generating device which generates electricity in response to vibration of the restricting device.

2. The system of claim 1, wherein the generating device includes at least one magnet which displaces relative to at least one coil in response to vibration of the restricting device.

3. The system of claim 1, further comprising a dampening device for controlling a vibration of the restricting device.

4. The system of claim 3, wherein the dampening device controls a frequency of the restricting device vibration.

5. The system of claim 3, wherein the dampening device controls an amplitude of the restricting device vibration.

6. A downhole electrical power generating system, comprising:

a flow restricting device which variably restricts fluid flow through an opening, the restricting device vibrating in response to the fluid flow, and the restricting device thereby alternately increasing and decreasing the fluid flow through the opening;

an electricity generating device which generates electricity in response to vibration of the restricting device; and

a dampening device for controlling a vibration of the restricting device, the dampening device including a coil which is energized to variably dampen the restricting device vibration.

7. A downhole electrical power generating system, comprising:

a flow restricting device which variably restricts fluid flow through an opening, the restricting device vibrating in response to the fluid flow, and the restricting device thereby alternately increasing and decreasing the fluid flow through the opening;

an electricity generating device which generates electricity in response to vibration of the restricting device; and

a housing which includes an internal flow passage with a flow diverter therein, the flow passage being a main internal flow passage for the fluid flow through a tubular string, the flow diverter creating a pressure differential in the flow passage which induces a portion of fluid flowing through the passage to flow into an annulus surrounding the flow passage and to flow from the annulus through the opening to return to the flow passage.

8. The system of claim 7, wherein the restricting device variably restricts the fluid flow from the annulus through the opening to the flow passage.

9. The system of claim 7, wherein the restricting device includes a projection which creates a pressure differential in the annulus in response to the fluid flow through the annulus, the pressure differential in the annulus biasing the restricting device to increasingly restrict the fluid flow through the opening.

10. The system of claim 9, further comprising a biasing device which applies a biasing force to the restricting device in a direction to decreasingly restrict the fluid flow through the opening.

11. A downhole electrical power generating system, comprising:

a flow restricting device which vibrates in response to fluid flow through an opening, the restricting device thereby alternately increasing and decreasing the fluid flow through the opening, a pressure differential across the restricting device variably biasing the restricting device to increasingly restrict the fluid flow through the opening, and the pressure differential alternately increasing and decreasing in response to respective alternate increasing and decreasing flow through the opening;

a flow passage formed longitudinally through a housing, the flow passage being a main internal flow passage for the fluid flow through a tubular string, pressure in a first longitudinal portion of the flow passage being greater than pressure in a second longitudinal portion of the flow passage due to the fluid flow, and the opening providing fluid communication between the first and second flow passage portions; and

an electricity generating device which generates electricity in response to vibration of the restricting device.

12. The system of claim 11, wherein the generating device includes at least one magnet which displaces relative to at least one coil in response to vibration of the restricting device.

13. The system of claim 11, further comprising a dampening device for controlling a vibration of the restricting device.

14. The system of claim 13, wherein the dampening device controls a frequency of the restricting device vibration.

15. The system of claim 13, wherein the dampening device controls an amplitude of the restricting device vibration.

16. A downhole electrical power generating system, comprising:

a flow restricting device which vibrates in response to fluid flow through an opening, the restricting device thereby alternately increasing and decreasing the fluid flow through the opening, a pressure differential across the restricting device variably biasing the restricting device to increasingly restrict the fluid flow through the opening, and the pressure differential alternately increasing and decreasing in response to respective alternate increasing and decreasing flow through the opening;

an electricity generating device which generates electricity in response to vibration of the restricting device; and

a housing which includes an internal flow passage with a flow diverter therein, the flow passage being a main internal flow passage for the fluid flow through a tubular string, the flow diverter creating a differential pressure in the flow passage which induces a portion of fluid flowing through the passage to flow into an annulus surrounding the flow passage and to flow from the annulus through the opening to return to the flow passage.

17. The system of claim 16, wherein the restricting device variably restricts the fluid flow from the annulus through the opening to the flow passage.

18. The system of claim 16, wherein the restricting device includes a projection which creates the pressure differential across the restricting device in the annulus in response to the fluid flow through the annulus.

19. The system of claim 18, further comprising a biasing device which applies a biasing force to the restricting device in a direction to decreasingly restrict the fluid flow through the opening.

20. A downhole electrical power generating system, comprising:

a flow restricting device which vibrates in response to fluid flow through an opening, the restricting device thereby alternately increasing and decreasing the fluid flow through the opening, a pressure differential across the restricting device variably biasing the restricting device to increasingly restrict the fluid flow through the opening, and the pressure differential alternately increasing and decreasing in response to respective alternate increasing and decreasing flow through the opening;

an electricity generating device which generates electricity in response to vibration of the restricting device; and

a dampening device for controlling a vibration of the restricting device, the dampening device including a coil which is energized to variably dampen the restricting device vibration.